Synthesis of a Flame Retardant and Hydrophobic Epoxy Resin with Multiple Elements Synergistic Effect for Tunnel Seepage Prevention Application

Article Preview

Abstract:

Epoxy resin (EP) mortar usually used to repair the cracking of concrete structure under damp environment, but EP is extremely flammable, thus it’s extremely imperative to design a novel multifunction EP grouting materials with flame retardancy and waterproofness for the practical application. Targeting ingenious decoration of EP grouting materials, multiple flame retardant elements (phosphorus, nitrogen and fluorine) are concurrently introduced into a fire retardant and the fire retardant defined as DDM-FNP. The obtained DDM-FNP/EP grouting composite possess high thermal stability, flame retardancy and hydrophobicity. The limiting oxygen index (LOI) value of DDM-FNP/EP composites has a significant improve, which is increased from 26.7 (EP-0) to 35.8 (EP-4). Composites with more than 10 wt% of DDM-FNP could pass UL-94 V-0 rating without dripping. Compared with EP-0, the PHRR and THR of EP-4 are decreased by 31.1% and 21.6%, respectively. In addition, due to the introduction of the F element, the water contact angle of EP composites is changed from 75.2° (hydrophilicity) to 98.6° (hydrophobicity) after the introduction of a certain amount of DDM-FNP flame retardant. Therefore, this work provide a new perspective to design a multifunction EP grouting composite and improve the value of practical application on seepage prevention of tunnel.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

314-325

Citation:

Online since:

May 2020

Authors:

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2020 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] R. Chen, H. Lai, D. Cui and Y. Zhu. Alkali-activated mortar for tunnel-lining structure repair. Journal of Materials in Civil Engineering 31 (2019) 04019217.

DOI: 10.1061/(asce)mt.1943-5533.0002857

Google Scholar

[2] L. Jin-long, O. Hamza, K. Sian Davies-Vollum and L. Jie-qun. Repairing a shield tunnel damaged by secondary grouting. Tunnelling and Underground Space Technology 80 (2018) 313-321.

DOI: 10.1016/j.tust.2018.07.016

Google Scholar

[3] M. Ramli and A. Akhavan Tabassi. Effects of polymer modification on the permeability of cement mortars under different curing conditions: A correlational study that includes pore distributions, water absorption and compressive strength. Construction and Building Materials 28 (2012) 561-570.

DOI: 10.1016/j.conbuildmat.2011.09.004

Google Scholar

[4] C. Schröfl, V. Mechtcherine and M. Gorges. Relation between the molecular structure and the efficiency of superabsorbent polymers (SAP) as concrete admixture to mitigate autogenous shrinkage. Cement and Concrete Research 42 (2012) 865-873.

DOI: 10.1016/j.cemconres.2012.03.011

Google Scholar

[5] X.J. Xiang, J.W. Qian, W.Y. Yang, M.H. Fang and X.Q. Qian. Synthesis and properties of nanosilica-reinforced polyurethane for grouting. Journal of Applied Polymer Science 100 (2006) 4333-4337.

DOI: 10.1002/app.23306

Google Scholar

[6] W.A. Thanoon, M.S. Jaafar, M.R. A. Kadir and J. Noorzaei. Repair and structural performance of initially cracked reinforced concrete slabs. Construction and Building Materials 19 (2005) 595-603.

DOI: 10.1016/j.conbuildmat.2005.01.011

Google Scholar

[7] A.P. Mouritz and I.M. Hutchings. Compressive failure of silica-filled epoxy resins influence of matrix strength, interfacial bond strength and porosity. Journal of Materials Science Letters 11(1992) 1100-1103.

DOI: 10.1007/bf00730844

Google Scholar

[8] B. Jiang, K.H. Oh, S.Y. Kim, XY. He and S.K. Oh. Technical evaluation method for physical property changes due to environmental degradation of grout-injection repair materials for water-leakage cracks. Applied Sciences 9 (2019) 1740.

DOI: 10.3390/app9091740

Google Scholar

[9] B. Pang, Y. Zhang, G. Liu and W. She. Interface Properties of Nanosilica-Modified Waterborne Epoxy Cement Repairing System. ACS applied materials & interfaces 10 (2018) 21696-21711.

DOI: 10.1021/acsami.8b04092

Google Scholar

[10] T. Chen, C. Peng, C. Liu, C. Yuan, J. Hong, G. Chen, Y. Xu and L. Dai. Modification of epoxy resin with a phosphorus, nitrogen, and fluorine containing polymer to improve the flame retardant and hydrophobic properties. Macromolecular Materials and Engineering 304 (2018) 1800498.

DOI: 10.1002/mame.201800498

Google Scholar

[11] H. Wu, Y. Li, B. Zeng, G. Chen, Y. Wu, T. Chen and L. Dai, A high synergistic P/N/Si-containing additive with dandelion-shaped structure deriving from self-assembly for enhancing thermal and flame retardant property of epoxy resins. Reactive and Functional Polymers 131 (2018) 89-99.

DOI: 10.1016/j.reactfunctpolym.2018.07.009

Google Scholar

[12] F. Sun, T. Yu, C. Hu and Y. Li. Influence of functionalized graphene by grafted phosphorus containing flame retardant on the flammability of carbon fiber/epoxy resin (CF/ER) composite. Composites Science and Technology 136 (2016) 76-84.

DOI: 10.1016/j.compscitech.2016.10.002

Google Scholar

[13] X. Wang, Y. Hu, L. Song, W. Xing, H. Lu, P. Lv and G. Jie. Flame retardancy and thermal degradation mechanism of epoxy resin composites based on a DOPO substituted organophosphorus oligomer. Polymer 51 (2010) 2435-2445.

DOI: 10.1016/j.polymer.2010.03.053

Google Scholar

[14] Z. Bai, L. Song, Y. Hu, X. Gong and R.K.K. Yuen. Investigation on flame retardancy, combustion and pyrolysis behavior of flame retarded unsaturated polyester resin with a star-shaped phosphorus-containing compound. Journal of Analytical and Applied Pyrolysis 105 (2014) 317-326.

DOI: 10.1016/j.jaap.2013.11.019

Google Scholar

[15] I. Butnaru, M. Fernández-Ronco, J. Czech-Polak, M. Heneczkowski, M. Bruma and S. Gaan. Effect of meltable triazine-DOPO additive on rheological, mechanical, and flammability properties of PA6. Polymers 7 (2015) 1541-1563.

DOI: 10.3390/polym7081469

Google Scholar

[16] X. Tao, H. Duan, W. Dong, X. Wang and S. Yang. Synthesis of an acrylate constructed by phosphaphenanthrene and triazine-trione and its application in intrinsic flame retardant vinyl ester resin. Polymer Degradation and Stability 154 (2018) 285-294.

DOI: 10.1016/j.polymdegradstab.2018.06.015

Google Scholar

[17] D. Shen, Y.J. Xu, J.W. Long, X.H. Shi, L. Chen and Y.Z. Wang. Epoxy resin flame-retarded via a novel melamine-organophosphinic acid salt: Thermal stability, flame retardance and pyrolysis behavior. Journal of Analytical and Applied Pyrolysis 128 (2017) 54-63.

DOI: 10.1016/j.jaap.2017.10.025

Google Scholar

[18] L.J. Qian, Y. Qiu, J. Liu, F. Xin and Y.Y. Chen. The Flame Retardant Group-Synergistic-Effect of a Phosphaphenanthrene and Triazine Double-Group Compound in Epoxy Resin. Journal of Applied Polymer Science (2014) 39709.

DOI: 10.1002/app.39709

Google Scholar

[19] P. Wang and Z. Cai. Highly efficient flame-retardant epoxy resin with a novel DOPO-based triazole compound: Thermal stability, flame retardancy and mechanism. Polymer Degradation and Stability 137 (2017) 138-150.

DOI: 10.1016/j.polymdegradstab.2017.01.014

Google Scholar

[20] M. Long, S. Peng, W. Deng, X. Miao, N. Wen, Q. Zhou, X. Yang and W. Deng. A robust superhydrophobic PDMS@ZnSn(OH)6 coating with under-oil self-cleaning and flame retardancy. Journal of Materials Chemistry A 5 (2017) 22761-22771.

DOI: 10.1039/c7ta06190k

Google Scholar

[21] Y.C. Jung and B. Bhushan. Wetting behavior of water and oil droplets in three-phase interfaces for hydrophobicity philicity and oleophobicity philicity. Langmuir 25 (2009) 14165-14173.

DOI: 10.1021/la901906h

Google Scholar

[22] T. Na, H. Jiang, L. Zhao and C. Zhao. Preparation and characterization of novel naphthyl epoxy resin containing 4-fluorobenzoyl side chains for low-k dielectrics application. RSC Advances 7 (2017) 53970-53976.

DOI: 10.1039/c7ra09941j

Google Scholar

[23] P. Glaris, J.F. Coulon, M. Dorget and F. Poncin-Epaillard. Surface migration of fluorinated additive during the curing of epoxy resin. Composites Part B: Engineering 73 (2015) 10-15.

DOI: 10.1016/j.compositesb.2014.12.020

Google Scholar

[24] L.N. Sim, S.R. Majid and A.K. Arof. FTIR studies of PEMA/PVDF-HFP blend polymer electrolyte system incorporated with LiCF3SO3 salt.Vibrational Spectroscopy 58 (2012) 57-66.

DOI: 10.1016/j.vibspec.2011.11.005

Google Scholar

[25] Y.Q. Xiong, Z.J. Jiang, Y.Y. Xie, X.Y. Zhang and W.J. Xu. Development of a DOPO‐containing melamine epoxy hardeners and its thermal and flame‐retardant properties of cured products. Journal of Applied Polymer Science (2013) 37635.

DOI: 10.1002/app.37635

Google Scholar

[26] X.J. Feng, L. Feng, M.H. Jin, J. Zhai, L. Jiang and D.B. Zhu. Reversible super-hydrophobicity to super-hydrophilicity transition of aligned ZnO nanorod films. Journal of the American Chemical Society 126 (2004) 62-63.

DOI: 10.1021/ja038636o

Google Scholar