Mathematical Modeling of FSW for AA5056 Alloy

Article Preview

Abstract:

This paper presents a Computational Fluid Dynamics (CFD) model for friction spot stir welding applied to two plates made of AA5056 alloy. Welding was carried out at several speeds of rotation of the tool, while the temperature was observed from the surface of the upper plate using thermocouple. Using this temperature, the mathematical model was adjusted. Since the model is based on the CFD method, in this case the plate material was specified as a very viscous fluid, the dynamic viscosity of which depends on temperature and strain rates. Welding was carried out at several speeds of rotation of the tool, with its own model created for each speed. As a result, the temperature and dynamic viscosity distributions in the welding zone were obtained.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

77-81

Citation:

Online since:

April 2023

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2023 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] G. Chen, Z. Feng, Y. Zhu, and Q. Shi, An Alternative Frictional Boundary Condition for Computational Fluid Dynamics Simulation of Friction Stir Welding, Mater. Sci. Eng. (2016)

DOI: 10.1007/s11665-016-2219-9

Google Scholar

[2] Landolt-Börnstein, Numerical Data and Functional Relationships in Science and Technology, Group VIII: Advanced Materials and Technologies, Volume 2 Materials, Subvolume C Metal Forming Data, Part 2 Non-Ferrous Alloys – Light Metals, H. Warlimont, M. Spittel and T. Spittel

DOI: 10.1007/978-3-642-14174-4

Google Scholar

[3] N. Mostaghel and T. Davis, Representations of Coulomb Friction for Dynamic Analysis, Earthq. Eng. Struct. Dynam., 1997, 26(5), p.541– 548

DOI: 10.1002/(sici)1096-9845(199705)26:5<541::aid-eqe660>3.0.co;2-w

Google Scholar

[4] Naumov A, Morozova I, Rylkov E, Obrosov A, Isupov F, Michailov V, et al. Metallurgical and mechanical characterization of high-speed friction stir welded AA 6082-T6 aluminum alloy. Materials 2019;12.

DOI: 10.3390/MA12244211

Google Scholar

[5] Naumov A, Isupov F, Rylkov E, Polyakov P, Panteleev M, Skupov A, Amancio-Filho S.T, Panchenko O. Microstructural evolution and mechanical performance of Al-Cu-Li alloy joined by friction stir welding. Journal of Materials Research and Technology. 2020, 9(6), 14454 – 14466.

DOI: 10.1016/j.jmrt.2020.10.008

Google Scholar

[6] Rylkov, E.N., Naumov, A.A., Isupov, F.Yu., Panchenko, O.V., Popovich, A.A. Numerical simulation of temperature distribution and material flow during friction stir welding of magnesium alloy. Materials Science and Technology 2019, 2019, 1027–1033.

DOI: 10.7449/2019/mst_2019_1034_1040

Google Scholar