Role and Effect of Friction Stir Welding Tool pin Profiles on Tensile Characteristics of Dissimilar Al6061-Al2014 Welded Joints

Article Preview

Abstract:

Friction stir welding is a non fusion solid state welding technique where sheets are welded with application of frictional heat and pressure together. In this welding process, the tool pin geometry plays a crucial role for development of good quality welded joints. In this work, Al6061 and Al2014 aluminium alloy plates were welded with use of three different tool pin geometries such as straight square, straight hexagonal and taper threaded. Tensile properties and hardness of the welded joints were evaluated. From the results, the welded joints developed with straight square geometry tool tensile properties are better than the welded joint developed with straight hexagonal and taper threaded profiled tools. The better properties are due to pulsating action and higher dynamic volume to static volume ratio of the straight square geometry tool. A microstructural evaluation revealed that formation of more homogeneous distribution throughout the weld nugget for the welded joint made with straight square geometry pin tool.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

29-34

Citation:

Online since:

November 2023

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2023 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] M. J. Manoj, U. Amol, an experimental study on friction stir welding of aluminium- magnesium alloys for improved mechanical properties of tailor welded blanks, 3C Empresa. Investigación y pensamiento crítico, 2023, pp.346-359.

DOI: 10.17993/3cemp.2023.120151.346-359

Google Scholar

[2] B. Abnar, S. Gashtiazar, M. Javidani, Friction Stir Welding of Non-Heat Treatable Al Alloys: Challenges and Improvements Opportunities, Crystals. 13 (2023) 1-40.

DOI: 10.3390/cryst13040576

Google Scholar

[3] M.M.Z. Ahmed, M.M. El-Sayed Seleman, D. Fydrych, G. Çam, Friction Stir Welding of Aluminum in the Aerospace Industry: The Current Progress and State-of-the-Art Review. Materials. 16 (2023) 1-33.

DOI: 10.3390/ma16082971

Google Scholar

[4] Loganathan Prabhu, Satish Shanmugam, Thiagarajan Chandrasekaran, effect of tool-pin profiles over square-wave tool-path pattern on the friction-stir welding of AA6061-Cu dissimilar alloys, Mater Technol. 55 (2021) 693–700.

DOI: 10.17222/mit.2021.202

Google Scholar

[5] G. Ipekoglu, G. Cam, Formation of weld defects in cold metal transfer arc welded 7075-T6 plates and its effect on joint performance, Mater. Sci. Eng. 629 (2019) 1-7.

DOI: 10.1088/1757-899x/629/1/012007

Google Scholar

[6] Ratnesh K Shukla, Pravin K Shaw, Comparative study of friction stir welding and tungsten inert gas welding process, Ind J Sci Technol. 3 (2010) 667-671.

DOI: 10.17485/ijst/2010/v3i6.17

Google Scholar

[7] G. Çam, V. Javaheri, A. Heidarzadeh, Advances in FSW and FSSW of dissimilar Al-alloy plates, J. Adhes. Sci. Technol. 37 (2023) 162-194.

DOI: 10.1080/01694243.2022.2028073

Google Scholar

[8] A. Heidarzadeh, S. Mironov, R. Kaibyshev, Friction stir welding/processing of metals and alloys: A comprehensive review on microstructural evolution, Prog. Mater. Sci. 117(2021)1-68.

DOI: 10.1016/j.pmatsci.2020.100752

Google Scholar

[9] C. Devanathan, E. Shankar, A. Sivanand, A. Edwin Paul, Edwin Paul, Effect of spindle speed and welding speed on mechanical properties of friction stir welding of AA6063 with AA7075, Int. J. Scientific. Technol. Res. 8 (2019) 74-77.

Google Scholar

[10] S. Dharani Kumar and S. Sendhil Kumar, Investigation of mechanical behavior of friction stir welded joints of AA6063 with AA5083 aluminium alloys, Mechanics and Mech Eng. 23 (2019) 59-63.

DOI: 10.2478/mme-2019-0008

Google Scholar

[11] W.B. Lee, Y.M. Yeon, Seung-Boo Jung, the joint properties of dissimilar formed al alloys by friction stir welding according to the fixed location of the materials, Scr. Mater.49(2003)423-428.

DOI: 10.1016/s1359-6462(03)00301-4

Google Scholar

[12] K. Kumar and Satish V. Kailas, the role of friction stir welding tool on material flow and weld formation, Mater. Sci. Eng A. 485A (2008) 367-374.

DOI: 10.1016/j.msea.2007.08.013

Google Scholar

[13] Adel Mahmood Hassan, Tarek Qasim, Ahmed Ghaithan, Effect of pin profile on friction stir welded aluminium matrix composites, Mater Manuf Processes. 27 (2012) 1397-1401.

DOI: 10.1080/10426914.2012.663238

Google Scholar

[14] R. Nandan, T. Debroy, H. K. D. H. Bhadeshia, Recent advances in friction stir welding – process, weldment structure and properties, Prog Mater Sci. 53 (2008) 980-1023.

DOI: 10.1016/j.pmatsci.2008.05.001

Google Scholar

[15] R. Rai, A. De, H. K. D. H. Bhadeshia, friction stir welding tools, Sci. Technol. Weld. Joi. 16 (2011) 325-342.

Google Scholar

[16] AKOS Meilinger, IMRE Torok, the importance of friction stir welding tool, Prod. Process. Syst. 6 (2013) 25-34.

Google Scholar

[17] P.A. Colegrove, H. R. Shercliff, 2-dimensional CFD modelling of flow around profiled FSE tooling, Sci. Technol. Welding. Joi. 9 (2004) 483–492.Sci.

DOI: 10.1179/136217104225021832

Google Scholar

[18] W. M. Thomas, D. G. Stained, I. M. Norris, Friction stir welding tools and developments, Weld. World. 47 (2003) 10–17.

DOI: 10.1007/bf03266403

Google Scholar

[19] K. Colligan, material flow behavior during friction stir welding of aluminium, Weld. J. 78 (1999) 229s–237s.

Google Scholar

[20] K. Kumar, Satish V Kailas, T. S. Srivatsan, Influence of tool geometry in friction stir welding, Mater Manuf Process. 23 (2008) 188–194.

DOI: 10.1080/10426910701774734

Google Scholar

[21] Hao Su, Long Xue, Chuansong Wu, Optimizing the tool pin with three flats in friction stir welding of aluminium alloy, Int. J. Adv. Manuf. Technol. 108 (2020) 721-733.

DOI: 10.1007/s00170-020-05479-4

Google Scholar

[22] Weifeng Xu, Jinhe liu, Influence of welding parameters and tool pin profile on microstructure and mechanical properties along the thickness in a friction stir welded aluminium alloy, Mater. Des. 47 (2013) 599-606.

DOI: 10.1016/j.matdes.2012.12.065

Google Scholar

[23] S. Ravindra Thube, Influences of tool pin profile and welding parameters on friction stir weld formation and joint efficiency of AA5083 joints produced by friction stir welding, Int. J. Innovative. Res. Adv. Eng. 3 (2014) 35-40.

DOI: 10.3403/30171112

Google Scholar

[24] S.J. Vijay, N. Murugan, Influence of tool pin profile on the metallurgical and mechanical properties of friction stir welded Al–10 wt.% TiB2 metal matrix composite, Mater. Des. 31 (2010) 3585-3589.

DOI: 10.1016/j.matdes.2010.01.018

Google Scholar

[25] R. Palanivel, P. Koshy Mathews, the tensile behavior of friction-stir welded dissimilar aluminium alloy, Mater. Technol. 45 (2011) 623-626.

Google Scholar

[26] V. Anand Kumar, N. Govind, Effect of tool pin profile and friction stir welding speed on tensile & hardness properties of friction stir welded joints of AA6082 and A319 aluminium alloy, Int. J. Innovative. Technol. Explos. Eng. 8 (2019) 2278-3075.

DOI: 10.35940/ijitee.l2540.1081219

Google Scholar

[27] P. Srinivasa Rao, Abdullah Faozi Omar Bawazir, Effect of tool geometrical parameters on friction stir welding joint properties of aluminium alloy AA6061, J. Eng. Appl. Sci. 11 (2016) 13054-13058.

Google Scholar

[28] Parviz Asadi, Mohammad Hosein Mirzaei, Mostafa Akbari, Modelling of pin shape effects in bobbin tool FSW, Int. J. Lightweight. Mater. Manuf. 5 (2022) 162-177.

DOI: 10.1016/j.ijlmm.2021.12.001

Google Scholar

[29] K. Elangovan, V. Balasubramanian, M. Valliappan, Effect of welding speed and tool pin profile on tensile properties of friction stir welded AA6061 aluminium alloy, Intl. J. Microstructure. Mater. Properties. 4 (2009) 455-475.

DOI: 10.1504/ijmmp.2009.031399

Google Scholar

[30] G. Padmanabhan, V. Balasubramanian, Selection of FSW tool pin profile, shoulder diameter and material for joining AZ31B magnesium alloy – An experimental approach, Mat. Des. 7 (2009) 2647-2656.

DOI: 10.1016/j.matdes.2008.10.021

Google Scholar

[31] K. Elangovan, V. Balasubramanian, S. Babu, predicting tensile strength of friction stir welded AA6061 aluminium alloy joints by a mathematical model, Mater. Des. 30 (2009) 118-193.

DOI: 10.1016/j.matdes.2008.04.037

Google Scholar