Materials Science Forum Vol. 1000

Abstract: Studies regarding the recrystallization texture of brass alloys are quite complex. Previous experiments showed that the addition of the alloying elements on brass alloys affect the deformation mechanism and texture development. Alloying elements promoted the inhomogeneous deformation and resulted in a heterogeneous microstructure. During annealing, the new grains form around the shear band area and develop the random texture. This research studied the effect of Mn addition on the recrystallization characteristics and texture development of Cu-29Zn alloys. The Cu-Zn-xMn alloys were produced by gravity casting with a dimension of 110x110x6 mm³. The feeding material includes pure Cu, Zn, and Mn. The as-homogenized samples were then cold-rolled with the level of deformation of 70 % and followed by an annealing process at temperatures of 400, 500, and 600°C. Samples characterization includes chemical composition analysis, microstructure observation, hardness testing, and texture measurement. The results showed that the addition of Mn tended to reduce the rate of recrystallization and grain growth. At 70% deformation, Mn addition promoted the formation of brass and Goss texture. The presence of Mn also influenced the formation of recrystallization and annealing texture.

Abstract: The microstructure evolution during the drawing process of Ti-6Al-4V alloy with a lamellar morphology as an initial microstructure was investigated. Microstructure analysis on specimens with a different reduction ratio supported by 2D-drawing process simulation using DEFORM^TM was utilized to examine the deformed state and microstructure behavior of the alloy. Dynamic recrystallization (DRX) phenomenon on the high reduction ratio (52.7%) was achieved fine equiaxed grain. A Zenner-Holllomon calculation using temperature and strain rates was also conducted to evaluate the DRX. Furthermore, a higher drawing reduction ratio attributed to a high fraction of kinked lamellar, which DRX occurred in the shear band and the regions of broken lath or kinked.

Abstract: Microstructural design is generally applied to improve the mechanical property of titanium alloy by introducing different phase transformations and thermomechanical treatments. Aside from the martensitic and diffusion transformation, the occurrence of massive transformation occurs in Ti alloy. Massive transformation is categorized as civilian phase transformation, which resulted in the change of crystal structure of an alloy with a given composition without changing the chemical composition of its initial phase. It happened when the body centered-cubic β phase changed into hexagonal closed-pack α phase without decomposing into α+β. Massive transformation involves a diffusion and growth mechanism in a short-range and generally occurs during the introduction of high cooling rates to restrict the full diffusion mechanism. Owing to the nature of a rapid cooling rate as a requirement for massive transformation, the massive phase is normally found together with the product of martensitic transformation. On the other hand, the product of massive transformation is observed as a blocky grain with a featureless characteristic using optical microscopy and. Phase identification using electron backscattered diffraction shows that the region of α_m shows only the presence of the α phase. It was reported for containing a high dislocation density similar to martensitic transformation. Specifically, in Ti alloy, the higher magnification using scanning electron microscopy shows fine sub-lamellar morphology, which observed as a combination product morphology between martensitic and diffusion transformation. It resulted in the mechanical property of the massive phase is between those two morphologies. Hence, it brings a new perspective on designing the microstructure of Ti alloy, which can be used to improve the mechanical property of Ti alloy.

Abstract: This study was conducted to investigate the effect of palm shell charcoal reductant in the selective reduction of nickel ore with the addition of additive at various temperatures and times. In this present work, 10 wt. % of sodium sulfate as additive and 5, 10, 15 wt. % of palm shell charcoal as reductants were used. The reduction of nickel ore was performed at 950oC, 1050oC, and 1150oC for 60, 90, and 120 minutes. A wet magnetic separation method was then carried out to separate the concentrates and tailings. Characterization of reduced ore was performed by X-Ray Diffraction (XRD) and Scanning Electron Microscope (SEM) with Energy Dispersive X-ray Spectroscopy (EDS), while the composition of ferronickel in concentrate was identified by X-Ray Fluorescence (XRF). The result showed that the higher temperature reduction, the higher of nickel grade, and its recovery at the concentrate. Nevertheless, the longer reduction time and the more reductant in nickel ore lowering the nickel grade and its recovery in the concentrate. The optimum condition in this selective reduction process was obtained with the addition of 5 wt. % of reductant and 10 wt. % of sodium sulfate in nickel ore, which was reduced at 1150oC for 60 minutes. It resulted in 4.60% and 73.23% for nickel grade and its recovery, respectively.

Abstract: The use of local raw materials for the manufacturing of import substitution casting products on investment casting technology has been done. Compared to the conventional casting process, investment casting has the advantage of being able to create a sophisticated casting product and produce a product that is near net shape, so it is no need machining process. The objective is as an effort to find an alternative method of making a quality casting product, has high added value with the utilization of local raw materials which available in Indonesia so that it can reduce the cost of production and dependence on imports of industrial raw materials which are very expensive in the investment casting process. The method of making casting products with investment casting process, including: pattern making, mould making, dewaxing, melting, pouring, finishing and testing. Investment casting technology has been successfully applied to the manufacture of rocker arm, impeller pump and turbine blade with the utilization of local raw materials ie: epoxy resin as a substitute for metal pattern, mixture wax of paraffin, and celo resin for the pattern of wax and zircon sand of Bangka island as coating slurry for ceramic mould. The discussion of this paper is expected to be a case of developing other casting products needed by Indonesia for industry such as: medical equipment, agricultural equipment, textile equipment, gun and small armaments, electronics, automotive and electrical components etc.

Abstract: Nodular graphite cast iron or known as spheroidal graphite cast iron structurally has a spherical graphite morphology with a matrix consisting of a ferrite-pearlite phase. In general, cast iron has a main alloy consisting of carbon and silicon where both elements have an influence on the potential of graphitization and castability. In this work, the influence of strontium (Sr) added to molten cast iron with a composition of 0, 0.04, 0.06 and 0.08 wt% to graphite morphology were studied. The sample obtained will be carried out a characterization process by observing macro and microstructures using optical microscope equipped with image data processing software that displays graphite fraction, size, form and nodularity. Analysis showed that Sr addition increase in nodularization of graphite from 19.6 % to 31.5% at 0.08 wt% Sr addition.