Comparative Wear Resistance of Existing and Prospective Materials of Fast-Wearing Elements of Mining Equipment

Article Preview

Abstract:

The results of tests for resistance to abrasive wear on highly abrasive hard rock white electrocorundum are presented. The main material of fast-wearing elements of mining and processing equipment-110G13L steel (Gadfield steel) in comparison with other 9 grades of steel and cast iron, including specially developed wear-resistant foreign steels such as Hardox and Miiluks, is analyzed. The studies were carried out using an experimental stand for studying the material wearing process. On the stand the sample was fixed in a holding device and, after being brought into contact with the abrasive, it was rotated under a constant load. As a result of the experiments, it was confirmed that the order of placement of the tested materials in terms of increasing wear resistance coincides with their placement in terms of increasing hardness. At the same time, the wear resistance of the most resistant material – U8A steel after quenching – is about 4 times higher than this indicator for the least resistant components – low-carbon steel 25L, including gray and high-strength cast iron SCH21, VCH35. The wear resistance of 110G13L steel, as well as 65G, U8 steels in the hardened state, is from 1.5 to 2 times higher than that of foreign steels M400, H450, M500, H500. The results of the conducted studies allow us to evaluate the analyzed materials on the basis of their wear resistance and hardness indicators on the feasibility of using them in the manufacture of fast-wearing parts of mining equipment. Based on the research data, it seems promising to develop new ways to increase the wear resistance of domestic steel, including 110G13L steel traditionally used in mining.

You might also be interested in these eBooks

Info:

Periodical:

Materials Science Forum (Volume 1040)

Pages:

117-123

Citation:

Online since:

July 2021

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2021 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] S.A. Prokopenko, A.V. Vorobiev, Recovery of worn-out picks in rock breaking, Eurasian Mining 1 (2018) 27-30.

DOI: 10.17580/em.2018.01.06

Google Scholar

[2] S.A. Prokopenko, V.S. Ludzish, I.A. Kurzina, Developing of a new-type combine harvester cutters, Mining journal 2 (2017) 75-78.

Google Scholar

[3] V.A. Krasnyy, The use of nanomaterials to improve the wear resistance of machine parts under fretting corrosion conditions, IOP Conference Series: Materials Science and Engineering 560(1) (2019) 1-5.

DOI: 10.1088/1757-899x/560/1/012186

Google Scholar

[4] E.A. Zverev, V.Y. Skeeba, N.V. Martyushev, P.Y. Skeeba, Integrated quality ensuring technique of plasma wear resistant coatings, Key Engineering Materials 736 (2017) 132-137.

DOI: 10.4028/www.scientific.net/kem.736.132

Google Scholar

[5] A. Zykova, N. Martyushev, V. Skeeba, D. Zadkov, A. Kuzkin, Influence of W addition on microstructure and mechanical properties of Al-12% Si alloys, Materials 12(6) (2019) 1-10.

DOI: 10.3390/ma12060981

Google Scholar

[6] Ju. Olt, V.V. Maksarov, V.A. Krasnyy, Study of Bearing Units Wear Resistance of Engines Career Dump Trucks, Working in Fretting Corrosion Conditions, Journal of Mining Institute 235 (2019) 70-77.

DOI: 10.31897/pmi.2019.1.70

Google Scholar

[7] V.V. Buevich, N.V. Chekmasov, D.I. Shishlyannikov, V.V. Gabov, Upgrading of effectors of heading-and-winning machines Ural,, Mining journal 4 (2016) 52–56.

DOI: 10.17580/gzh.2016.04.10

Google Scholar

[8] A.V. Sivenkov, D.A. Konchus, V.O. Nikitina, N.A. Serdiuk, E.I. Pryakhin, Creating a model of diffusion deposition of metal coatings from melts of low-melting metals, IOP Conference Series: Materials Science and Engineering 560 (2019) 1-6.

DOI: 10.1088/1757-899x/560/1/012188

Google Scholar

[9] V.V. Sagaradze, Structure and properties of two-layer steel for artic ship corpuses, Material science issues 3(83) (2015) 14–25.

Google Scholar

[10] A.B. Zhabin, A.V. Polyakov, E.A. Averin, Yu.N. Linnik, V.Yu. Linnik, Estimation of abrasiveness impact on the parameters of rock-cutting equipment, Journal of Mining Institute 240 (2019) 621-627.

DOI: 10.31897/pmi.2019.6.621

Google Scholar

[11] S.A. Chupin, V.I. Bolobov, Influence of thermomechanical treatment modes on wear resistance of mining equipment material, Materials Science Forum 945 (2019) 695-699.

DOI: 10.4028/www.scientific.net/msf.945.695

Google Scholar

[12] I.N. Bogachev, V.F. Egolaev, Structure and properties of Fe-Mn-alloys, Metallurgy, Moscow, (1973).

Google Scholar

[13] A.P. Gulyaev, Science of Metals, Metallurgy, Moscow, (1986).

Google Scholar

[14] V.I. Bolobov, S.A. Chupin, Influence of hardening treatment type on mining equipment wear resistance, Journal of Mining Institute 216 (2015) 44–49.

Google Scholar

[15] M.M. Khrushchev, M.A. Babichev, Investigation of metal wear process, Publishing house of the academy of sciences of the USSR, Moscow, (1960).

Google Scholar

[16] V.G. Sorokin, Book of steel and alloy marks, Mechanical engineering, Moscow, (1989).

Google Scholar