Experimental Studies and FEM Analysis on the Creep Age Forming for Aluminium Alloy 7050

Article Preview

Abstract:

Creep age forming (CAF) is a combined creep forming and age hardening treatment process. How to control the springback after forming is one of the key problems for the process. In this paper, Creep tests were conducted for different stress levels at 160°C for 25h, which is the suitable parameters for CAF process of aluminum alloy 7050T451. Based on experimental results, a set of mechanism-based creep constitutive equations was formulated. The six material constants of the constitutive equations were determined by non-linear least squares fitting methods. The creep age forming process for aluminum alloy 7050T451 plate was simulated by using FE software ABAQUS through the subroutine CREEP. The effects of the forming parameters on the springback were analyzed. Finally, experimental research was performed. It is found that the developed numerical simulation can be used to simulate the whole process of creep age forming process. The maximum relative error is 6.9%.

You might also be interested in these eBooks

Info:

Periodical:

Materials Science Forum (Volumes 773-774)

Pages:

144-152

Citation:

Online since:

November 2013

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2014 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] M.C. Holman, Autoclave age forming large aluminium aircraft panels, Journal of Mechanical Work Technology ,(1989) ,Vol. 20, pp.477-488.

DOI: 10.1016/0378-3804(89)90055-7

Google Scholar

[2] A.W. Zhu, E.A. Starke Jr., Material aspects of age forming of Al-xCu alloys, Journal of Materials Processing Technology, (2001),Vol. 117, pp.354-358.

DOI: 10.1016/s0924-0136(01)00795-6

Google Scholar

[3] K.C. Ho, J. Lin, T.A. Dean, Modelling of springback in creep forming thick aluminium sheets, International Journal of Plasticity, (2003),Vol.20, pp.733-751.

DOI: 10.1016/s0749-6419(03)00078-0

Google Scholar

[4] K.C. Ho, J. Lin, T.A. Dean, Constitutive modelling of primary creep for age forming an aluminium alloy, Journal of Materials Processing Technology,153-154, (2004) , pp.122-127.

DOI: 10.1016/j.jmatprotec.2004.04.304

Google Scholar

[5] J. Lin, K.C. Ho, T.A. Dean, An integrated process for modelling of precipitation hardening and springback in creep age-forming, International Journal of Machine Tools &Manufacture, 46 (2006), pp.1266-1270.

DOI: 10.1016/j.ijmachtools.2006.01.026

Google Scholar

[6] Lihua Zhan, Jianguo Lin, T.A. Dean, A review of the development of creep age forming: Experimentation, modelling and applications, International Journal of Machine Tools & Manufacture, 51, (2011), pp.1-17.

DOI: 10.1016/j.ijmachtools.2010.08.007

Google Scholar

[7] Sallah M, Peddieson J, Foroudastan S. A mathematical model of autoclave age forming. Journal of Materials Processing Technology (1991), 28, p.211–219.

DOI: 10.1016/0924-0136(91)90220-9

Google Scholar

[8] Guines D, Gavrus A, Ragneau E. Numerical modelling of integrally stiffened structures forming from creep age forming technique. International Journal of Material Form (2008), p.1071–1074.

DOI: 10.1007/s12289-008-0204-z

Google Scholar

[9] Aerospace material specification, Aluminium Alloy, 7050-T7451, AMS 4050H, (2003).

Google Scholar

[10] Z.L. Kowalewski, D.R. Hayhurst, B.F. Dyson, Mechanisms-based creep constitutive equations for an aluminium alloy, Journal of Strain Analysis, (1994), Vol.29, pp.309-316.

DOI: 10.1243/03093247v294309

Google Scholar

[11] Huang Lin, Wan Min, Chi Cailou, Ji Xiusheng, FEM Analysis of Spring-backs in Age Forming of Aluminium Alloy Plates, Chinese Journal of Aeronautics, 20(2007),pp.564-569.

DOI: 10.1016/s1000-9361(07)60083-1

Google Scholar

[12] B. Li, J. Lin, X. Yao, A novel evolutionary algorithm for determining unified creep damage constitutive equations, International Journal of Mechanical Sciences, 44(2002),pp.987-1002.

DOI: 10.1016/s0020-7403(02)00021-8

Google Scholar