Study on Force Characteristics for High Speed Sawing of Quartz Glass with Diamond Blade

Abstract:

High speed sawing is an advanced machining technique for sawing of brittle materials with good component quality and high productivity. In the paper, sawing experiments were carried out to investigate the characteristics of sawing forces by altering many processing parameters in high speed sawing of quartz glass with a diamond blade. The sawing forces and force ratio were analyzed. The conclusions present that in the fixed material removal rate, the increasing of periphery speed can help to lower sawing forces and force ratio; sawing forces increase with material removal rate; in the high speed sawing, the effect of material removal rate on sawing forces is smaller than the one in the low speed.

• Periodical: Materials Science Forum (Volumes 800-801)
• Pages: 144-149
• DOI: https://doi.org/10.4028/www.scientific.net/MSF.800-801.144
• Online since: July 2014
• Authors: Bo Jiang*, Jian Yun Shen, Xi Peng Xu
• Keywords: Diamond Blade, High-Speed Sawing, Quartz Glass , Sawing Forces

References

[1] KuanyuanKuo, KunlingWu, ChengkuangYang, BiingHwaYan. Wire electrochemical discharge machining of quartz glass with titratedelectrolyte flow. International Journal of Machine Tools & Manufacture (2013): 50–57.

DOI: 10.1016/j.ijmachtools.2013.06.003

[2] Feng B F, Cai G Q and Qiu C W. Development and key technique of ultra-high speed grinding. Mechanical Engineer (2000), (1): 1–3.

[3] Ling Yin, H. Huang, K. Ramesh, T. Huang. High speed versus conventional grinding in high removal rate machining ofalumina and alumina–titania. International Journal of Machine Tools & Manufacture 45 (2005): 897–907.

DOI: 10.1016/j.ijmachtools.2004.10.016

[4] M.J. Jackson, C.J. Davis, M.P. Hitchiner, B. Mills. High-speed grinding with CBN grinding wheels-applications and future technology. Journal of Materials Processing Technology 110 (2001): 78–88.

DOI: 10.1016/s0924-0136(00)00869-4

[5] Xipeng Xu, Yiqing Yu. Sawing performance of diamond with alloy coatings. Surface & Coatings Technology 198 (2005): 459–463.

DOI: 10.1016/j.surfcoat.2004.10.060

[6] Tae Jo Ko, Hee Sool Kim. Mechanistic cutting force model in band sawing. Journal of Machine Tools & Manufacture 39 (1999): 1185–1197.

DOI: 10.1016/s0890-6955(98)00087-x

[7] Xu X P, LiY andMalkin S. Forces and Energy in Circular Sawing and Grinding of Granite. Transactions of the ASME: Journal of Manufacturing Science and Engineering 123 (2001): 13–22.

DOI: 10.1115/1.1344900

[8] Xipeng Xu, Yuan Li, Yiqing Yu. Force Ratio in Circular Sawing of Granite with Diamond SegmentedBlade. Journal of Materials ProcessingTechnology139 (2003): 281–285.

[9] C.H. Li, Webber Mao, Y.L. Hou. Investigation of Hydrodynamic Pressure in Highspeed Precision Grinding. Procedia Engineering 15 (2011): 2809–2813.

DOI: 10.1016/j.proeng.2011.08.529

[10] U. Atici, A. Ersoy. Correlation of specific energy of cutting saws and drillingbits with rock brittleness and destruction energy. Journal of materials processing technology 209 (2009): 2602–2612.

DOI: 10.1016/j.jmatprotec.2008.06.004

[11] Jianyi Chen, Jianyun Shen, Hui Huang, Xipeng Xu. Grinding characteristics in high speed grinding of engineering ceramics withbrazed diamond wheels. Journal of Materials Processing Technology (2010): 899–906.

DOI: 10.1016/j.jmatprotec.2010.02.002

[12] A. Ersoy, U. Atici. Performance characteristics of circular diamond saws in cutting differenttypes of rocks. Diamond and Related Materials 13, (2004): 22–37.

DOI: 10.1016/j.diamond.2003.08.016

[13] S.Y. Luo. Investigation of the worn surfaces of diamond saw blades in sawing granite. Materials Processing Technology70 (1997): 1–8.

DOI: 10.1016/s0924-0136(97)00033-2

[14] Janusz Konstanty. Theoretical analysis of stone sawing with diamonds. Materials Processing Technology 123 (2002): 146–154.

DOI: 10.1016/s0924-0136(02)00071-7

[15] Thomas P. James, Joseph P. Study of blade wear in reciprocating sawing. Proceedings of the ASME 2010 International Mechanical Engineering Congress & Exposition, (2010): 1~7.