Cutting Force Analysis in Tool Condition Monitoring of Difficult to Cut Materials

Article Preview

Abstract:

Tool wear condition monitoring has been an effective method in improving the production efficiency and process automation. In this paper, to analysis the cutting force features in tool wear condition monitoring of difficult to cut materials, we first remove the direct current components and apply a fast Fourier transformation to the cutting force to observe the features in different frequency bands. A wavelet packet transformation is then adopted to the cutting force to observe the relationship of energy ratio and tool wear states.

You might also be interested in these eBooks

Info:

Periodical:

Materials Science Forum (Volumes 800-801)

Pages:

175-179

Citation:

Online since:

July 2014

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2014 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] I. Marinescu, D.A. Axinte, A critical analysis of effectiveness of acoustic emission signals to detect tool and workpiece malfunctions in milling operations, Int. J. Mach. Tools Manuf. 48 (2008) 1148-1160.

DOI: 10.1016/j.ijmachtools.2008.01.011

Google Scholar

[2] X. Li, X. Yao, Tool breakage monitoring using motor current signals for machine tools with linear motors, IEEE Trans. Ind. Electron. 52 (3) (2005) 924-927.

DOI: 10.1109/tie.2005.855656

Google Scholar

[3] L. Wang, M.G. Mehrabi, E. K. Jr. Elijah, Hidden Markov Model-based Tool Wear Monitoring in Turnin ASME J. Manuf. Sci. Eng. 124 (2002) 651-658.

DOI: 10.1115/1.1475320

Google Scholar

[4] K. P. Zhu, Y. S. Wong, G. S. Hong, Multi-categorymicro-milling tool wear monitoring with continuous hidden Markov models, Mech. Syst. Signal Process. 23 (2009) 547-560.

DOI: 10.1016/j.ymssp.2008.04.010

Google Scholar

[5] O. Geramifard, J. Xu, J. Zhou, X. Li, A Physically Segmented Hidden Markov Model Approach for Continuous Tool Condition Monitoring: Diagnostics and Prognostics, IEEE Trans. Ind. Inform. 8 (2012) 964-973.

DOI: 10.1109/tii.2012.2205583

Google Scholar

[6] ISO 3685, 1993, 'Tool-Life Testing with Single-point Turning Tools, ', ISO 3685: 1993(E), International Standard, Second Edition, 1993-11-15.

Google Scholar