Joining Dissimilar Metals between Steel and Aluminum by TIG Welding

Article Preview

Abstract:

The effect of welding current on the joining of mild steel and aluminum 6063 has been investigated. The joining was carried using a tungsten inert gas (TIG) welding. The welding currents used were 30 A to 80 A. The formation of intermetallic reaction layers (IML) and tensile shear strength of the joining were investigated. The result showed that tensile shear strength increased as welding current increased up to 55 A. Microstructural analysis showed that intermetallic reaction layer was formed at the interface between steel and aluminum alloy during welding process. The thickness of IML was decreased with decreasing welding current.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

45-49

Citation:

Online since:

June 2015

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2015 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] S. B. Jamaludin, A. A. T. Ahmad Latiffi, K. R. Ahmad, Fazlul Bari, The influence of welding parameters and corrosive environment on the joint strength of resistance spot-welded mild steel sheets, International Journal of Mechanical and Materials Engineering. 4 (2009).

Google Scholar

[2] S. B. Jamaludin, M. M. Noor, M. R. Ismail, K. R. Ahmad, K. Hussin, Effect of Spot Welding Current and Cycles on the Mechanical Properties of Welded Galvanized Steel Sheets, Advanced Materials Research. 795 (2013) 87-90.

DOI: 10.4028/www.scientific.net/amr.795.87

Google Scholar

[3] Y. C. Keat, S. B. Jamaludin, Z. A. Ahmad, The effect of varying process parameters on the microhardness and microstructure of Cu-Steel and Al-Al2O3 friction joints, Jurnal Teknologi. 41(2004) 85-95.

DOI: 10.11113/jt.v41.693

Google Scholar

[4] S. Kou, Welding Metallurgy, 2nd edition, John Wiley & Sons, Inc, (2003).

Google Scholar

[5] M. M. Noor, A. Tan, Y. Zhen, S. B. Jamaludin, N. F. Hayazi, S. R. Shamsudin, Joining of Dissimilar 6063 Aluminium Alloy–316L Stainless Steel by Spot Welding: Tensile Shear Strength and Heat Treatment, Advanced Materials Research. 796 (2013).

DOI: 10.4028/www.scientific.net/amr.795.492

Google Scholar

[6] S. B. Jamaludin, M. M. Noor, S. K. A. Kadir, K. R. Ahmad, Mechanical Properties of Dissimilar Welds between Stainless Steel and Mild Steel, Advanced Materials Research. 795 (2013) pp.74-77.

DOI: 10.4028/www.scientific.net/amr.795.74

Google Scholar

[7] R. Borrisuttheku, T. Yachi, Y. Miyashita, Y. Mutoh, Suppression of intermetallic reaction layer formation by controlling heat flow in dissimilar joining of steel and aluminum alloy, Mater. Sci. Eng. A. 467 (2007) 108-113.

DOI: 10.1016/j.msea.2007.03.049

Google Scholar

[8] K. J. Lee, S. Kumai, Characterization of intermetallic compound layer formed at the weld interface of the defocused laser welded low carbon steel/6111 aluminum alloy lap joint. Mater. Trans., 47 (2006) 1178-1185.

DOI: 10.2320/matertrans.47.1178

Google Scholar

[9] R. Borrisuttheku, P. Mitsomwang, S. Rattanachan, Y. Mutoh, Feasibility of Using TIG Welding in Dissimilar Metals between Steel/Aluminum Alloy, Energy Research Journal. 1 (2010) 82-86.

DOI: 10.3844/erjsp.2010.82.86

Google Scholar

[10] S. Kobayashi, T. Yakou, Control of intermetallic compound layers at interface between steel and aluminum by diffusion-treatment, Materials Science and Engineering A338 (2002) 44-53.

DOI: 10.1016/s0921-5093(02)00053-9

Google Scholar