Experimental Research on Chemical Mechanical Sharpening of CVD Diamond Micro Tool

Article Preview

Abstract:

This Research is Focused on the Chemical Mechanical Sharpening of CVD Diamond Micro Tool, which has High Strength and Good Wear Resistance. the Diamond Grinding Wheels were Usually Used for Sharpening, but this Method could Not get High Quality Surface of the Diamond Efficiently and Small Cutting Edge Radius. in Order to Seek a Better Mode for Sharpening, the Copper Based Tungsten Carbide Disc and Abrasive were Used for Grinding. for Better Understanding the Effects of Different Parameters on the Grinding Process and Optimizing them, the Orthogonal Method was Used to Design the Experiments. Grinding Direction, Feed Rate and the Grinding Velocity were Investigated to Obtain Sharper Cutting Edge and Smooth Flank Face. Analysis of Range was Also Introduced to Evaluate the Contribution of each Parameter in Orthogonal Experiment. the Results Showed that down Grinding, Medium Feed Rate and Low Velocity could Achieve a Better Sharpening Result.

You might also be interested in these eBooks

Info:

Periodical:

Materials Science Forum (Volumes 836-837)

Pages:

263-269

Citation:

Online since:

January 2016

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2016 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] E. Worner, C. Wild, W. Muller-Sebert, P. Koidl, Thermal and optical properties of high purity CVD-diamond discs doped with boron and nitrogen, Diamond Relat. Mater. 12 (2003) 744-748.

DOI: 10.1016/s0925-9635(02)00274-1

Google Scholar

[2] C.J. Tang, A.J. Neves, A.J.S. Fernandes, J. Gracio, N. Ali, A new elegant technique for polishing CVD diamond films [J], Diamond and Related Materials. 12 (2003) 1411–1416.

DOI: 10.1016/s0925-9635(03)00169-9

Google Scholar

[3] Engineers Handbook Manufacturing Processes - Coatings Surface Finishing of CVD.

Google Scholar

[4] J. Fleischer, M. Deuchert, C. Ruhs, C. Kuhlewein, G. Halvadjiysky, C. Schmidt, Design and manufacturing of micro milling tools, Microsystem Technology. 14 (2008) 1771-1175.

DOI: 10.1007/s00542-008-0652-x

Google Scholar

[5] The properties of CVD diamond, Element Six, (2009).

Google Scholar

[6] A.G. Mamalis, M. Horvath, A.I. Grabchenko, Diamond grinding of super-hard materials, Journal of Materials Processing Technology. 97 (2000) 120-125.

DOI: 10.1016/s0924-0136(99)00358-1

Google Scholar

[7] R. Venkata, Advanced Modelling and Optimization of Manufacturing Processes, Springer, (2011).

Google Scholar

[8] J. Masahiko, G. Isamu, W. Takeshi, J. Kurosawa, M. Murakawa, Development of CBN ball-nosed end mill with newly designed cutting edge, Journal of Materials Processing Technology. 192–193 (2007) 48–54.

DOI: 10.1016/j.jmatprotec.2007.04.054

Google Scholar

[9] Z.L. Qin, N. He, Nanjing University of Aeronautics and Astronautics The Graduate School, Research on the Grinding Process of Single Crystal Diamond Tools, (2015).

Google Scholar

[10] B. Denkena, J. Köhler, C.E.H. Ventura, Grinding of PCBN cutting inserts, International Journal of Refractory Metals and Hard Materials. 42 (2014) 91–96.

DOI: 10.1016/j.ijrmhm.2013.08.007

Google Scholar

[11] I. Miyamoto, Ultra fine finishing of diamond tools by ion beams, Precision Eng. 9(2) (1987) 71-8.

DOI: 10.1016/0141-6359(87)90056-0

Google Scholar