Microstructure and Properties of Cast Metal Treated with Electromagnetic Pulses while in Molten State

Article Preview

Abstract:

The results of experiments on the impact of high power electromagnetic pulses (EMP) on the metal alloy melts are discussed. A generator with the following pulse parameters: the amplitude of 10 kV, the duration of 1 ns, the leading edge of 0.1 ns, repetition rate of 1 kHz was used for pulse electric treatment of metal melts. The maximum network input of the generator equals 100 watts. The treatment was carried out in a furnace immediately before casting. The treatment of the melt by electromagnetic pulses is conducted for 10-15 minutes. Comparative analysis of treated and untreated samples showed a change in structure, density, strength, ductility, and toughness of the cast metal. The mechanism of stepping impact on the metal melts was discussed. Analysis of the results of other external physical melt impact methods showed that the overall match is observed with the results of the ultrasonic treatment of metals. Therefore, the hypothesis of the pulse ultrasonic shock wave generation at the front was accepted as the basis-hypothesis for the mechanism of the impact of electromagnetic pulses on the melt. In the theoretical part of the paper a model of electromagnetic pulses conversion in acoustic pulses is proposed.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

106-110

Citation:

Online since:

February 2016

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2016 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] V.V. Krumsky, Nanosecond electromagnetic pulses and their application, Tatiana Lurie, Chelyabinsk, (2001).

Google Scholar

[2] L.G. Znamensky, V.V. Krumsky, B.A. Kulakov, Electropulse Nanotechnology in Casting Processes, Monograph, Chelyabinsk, (2003).

Google Scholar

[3] N.A. Shaburova, Changes in metal properties after thermal and electric impulse prosessing, Material science and engineering (conf. series). 8 (2014) 012016.

DOI: 10.1088/1757-899x/81/1/012016

Google Scholar

[4] N.A. Shaburova, Metal and Alloys Melts Treatment with Nanosecond Electromagnetic Pulses, Chelyabinsk, (2011).

Google Scholar

[5] V.F. Balakirev, V.V. Krumsky, N.A. Shaburova, Nanopulse Technologies, Chelyabinsk, (2012).

Google Scholar

[6] V.F. Balakirev, V.V. Krumsky, Hosen Ri, N.A. Shaburova, Electric Pulse Treatment of Metal Melts, Chelyabinsk, (2014).

Google Scholar

[7] G.I. Eskin, Ultrasonic treatment of molten aluminum, Moscow, (1988).

Google Scholar

[8] L. Zhang, D.G. Eskin, A. Miroux, L. Katgerman, Formation of microstructure in Al-Si alloys under ultrasonic melt treatmen, Light Metals 2012. Edited by: Carlos E. Suarez TMS (The Minerals, Metals & Materials Society). (2012) 999-1004.

DOI: 10.1002/9781118359259.ch174

Google Scholar

[9] H. Puga, S. Costa, J. Barbosa, S. Ribeiro, M. Prokic, Influence of ultrasonic melt treatment on microstructure and mechanical properties of AlSi9Cu3 alloy, Journal of Materials Processing Technology. 211 (2011) 1729-1735.

DOI: 10.1016/j.jmatprotec.2011.05.012

Google Scholar

[10] Lin Chong, Wu Shusen, Lü Shulin, An Ping, Wan Li, Microstructure and mechanical properties of rheo-diecast hypereutectic Al–Si alloy with 2%Fe assisted with ultrasonic vibration process, Journal of Alloys and Compounds. 568 (2013) 42-48.

DOI: 10.1016/j.jallcom.2013.03.089

Google Scholar

[11] M. Khosro Aghayani, B. Niroumand, Effects of ultrasonic treatment on microstructure and tensile strength of AZ91 magnesium alloy, Journal of Alloys and Compounds. 509 (2011) 114-122.

DOI: 10.1016/j.jallcom.2010.08.139

Google Scholar

[12] Qingmei Liu, Yong Zhang, Yaoling Song, Feipeng Qi, Qijie Zhai, Influence of ultrasonic vibration on mechanical properties and microstructure of 1Cr18Ni9Ti stainless steel, Materials and Design. 28 (2007) 1949-(1952).

DOI: 10.1016/j.matdes.2006.04.025

Google Scholar

[13] Liu Qingmei, Zhai Qijie, Qi Feipeng, Zhang Yong, Effects of power ultrasonic treatment on microstructure and mechanical properties of T10 steel, Materials Letters. 61 (2007) 2422-2425.

DOI: 10.1016/j.matlet.2006.09.027

Google Scholar

[14] Liu Xinbao, Osawa Yoshiaki, Takamori Susumu, Mukai Toshiji, Microstructure and mechanical properties of AZ91 alloy produced with ultrasonic vibration, Materials Science and Engineering A. 487 (2008) 120-123.

DOI: 10.1016/j.msea.2007.09.071

Google Scholar

[15] Yao Lei, Hao Hai, JI Shou-hua, Fang Can-feng, Zhang Xing-guo, Effects of ultrasonic vibration on solidification structure and properties of Mg-8Li-3Al alloy, Trans. Nonferrous Met. Soc. China. 21 (2011) 1241-1246.

DOI: 10.1016/s1003-6326(11)60848-0

Google Scholar

[16] Xin-tao Li, Ting-ju Li, Xi-meng Li, Jun-ze Jin, Study of ultrasonic melt treatment on the quality of horizontal continuously cast Al–1%Si alloy, Ultrasonics Sonochemistry. 13 (2006) 121-125.

DOI: 10.1016/j.ultsonch.2005.08.005

Google Scholar

[17] W. Khalifa, Y. Tsunekawa, M. Okumiy, Effect of ultrasonic treatment on the Fe-intermetallic phases in ADC12 die cast alloy, Journal of Materials Processing Technology. 210 (2010) 2178-2187.

DOI: 10.1016/j.jmatprotec.2010.08.008

Google Scholar