Application of Minimum Quantity Lubrication for Drum High Clutch in Turning Process

Abstract:

The turning Process is the main processes used in automotive parts from more productivity, it requires the cutting velocity and feed rate high. And from those cutting, it causes high temperatures on cutting and a tool life of cutting tools decreased. Therefore using of cutting fluid (Coolant) is one of the commonly used methods to reduce temperatures that occur while cutting, reducing the wear of cutting tool and helps extend the tool life of the cutting tool. However, cutting fluid it's not always a good way, from the high cost and environmental problems issues. Using the MQL technique is one of the alternatives that using more nowadays to solve the above mentioned problems. This research proposed a MQL technique substitution of cutting fluid that using in the current process by applying in order to obtain the proper cutting condition for carbon steel material grade SAPH370 with the carbide cutting tool. The cutting conditions will acceptable from the minimum quantity of lubricant and the maximum of tool life of cutting tool under surface roughness (Ra) is less than 1.2 μm. The proper cutting condition determined at a feed rate of 0.10 mm/rev, a cutting speed of 300 m/min and a flow rate of 5ml/hr.

• Periodical: Materials Science Forum (Volume 947)
• Pages: 160-166
• DOI: https://doi.org/10.4028/www.scientific.net/MSF.947.160
• Online since: March 2019
• Authors: Nutrada Khumjeen, Somkiat Tangjitsitcharoen*
• Keywords: Cutting Fluid, MQL, Surface Roughness, Tool Life, Turning

References

[1] Suhil Adheil H., Ismail N. (2010), Optimization of Cutting Parameters of Turning Operations by using Geometric Programming, American J.of Engineering and Applied sciences, 3(1):102-108.

[2] N.R. Dhar, M. Kamruzzaman, and Mahiuddin Ahmed , ( 2006), Effect of Minimum Quantity Lubrication (MQL) on Tool Wear and Surface Roughness in Turning AISI-4340 Steel. Journal of Material Processing Technology. Volume 172, Page 299-304.

DOI: 10.1016/j.jmatprotec.2005.09.022

[3] Narana Rao S., Dr. B. S. Satyanarayana, (2011), Experimental Estimation of Tool Wear and Cutting Temperatures in MQL using Cutting Fluids with CNT Inclusion, International Journal of Industrial Engineering Science and Technology, ISSN:0975-5462.

[4] Mikell P. Groover, Fundamentals of Modern Manufacturing, 2nd ed., USA: John Wiley&Sons, (2004).

[5] Somkiat Tangjitsitcharoen, (2010), Monitoring of dry cutting and applications of cutting fluid. Journal of Engineering Tribology 224: 209-219.

DOI: 10.1243/13506501jet555

[6] Tangjitsitcharoen, S. In-Process Investigation of Turning Process Applied With and Without Cutting Fluid. Journal of mechanical engineering 6 (2009) : 85-102.

[7] Nar Stephenson, D.A., Skerlos, S.J., King, A.S., Supekar, S.D., 2014. Rough turning Inconel 750 with supercritical CO2-based minimum quantity lubrication. J. Mater. Process. Technol. 214, 673-680.

DOI: 10.1016/j.jmatprotec.2013.10.003

[8] Anuj Kumar Sharma, Arun Kumar Tiwari, Amit Rai Dixit, (2016) Effects of Minimum Quantity Lubrication (MQL) in machining, Journal of Cleaner Production (127) 1-18.

DOI: 10.1016/j.jclepro.2016.03.146

[9] P. Terzioglu, S. Yücel, M. Öztürk, (2017), Application of Box–Behnken design for modeling of lead adsorption onto unmodified and NaCl-modified zeolite NaA obtained from biosilica, Water Sci. Technol. 75 (2) 358–365.

DOI: 10.2166/wst.2016.526

[10] Henderson, G. R., 2006. Six sigma : Quality improvement with MINITAB. John Wiley and Sons, England, ISBN: 10: 0470011556, pp: 452.

[11] Khan, M.M.A., Mithu, M.A.H., Dhar, N.R., 2009. Effects of minimum quantity on turning AISI 9310 alloy steel using vegetable-oil based cutting fluid.J. Mater. Process. Technol. 209, 5573-5583.

DOI: 10.1016/j.jmatprotec.2009.05.014

[12] Dhar, N.R., Ahmed, M.T., Islam, S., (2007), An experimental investigation on effect of minimum quantity lubrication in machining AISI 1040 steel. Int. J. Mach. Tools Manuf. 47, 748e753.

DOI: 10.1016/j.ijmachtools.2006.09.017

[13] Patole P. B., Kulkarni V. V. (2018), Optimization of Process Parameters based on Surface Roughness and Cutting Force in MQL Turning, Patole P.B. / Materials Today: Proceedings (5): 104–112.

DOI: 10.1016/j.matpr.2017.11.060