The Dispersion of Lead in Hypoeutectic Aluminium-Silicon Alloys by Spray Forming Process and their Characterization

Article Preview

Abstract:

The present paper describes the Lead dispersion in hypoeutectic Aluminium-Silicon alloys and their microstructural characteristics. The homogeneous dispersion of Lead (Pb) in Aluminium-Silicon alloys (Al-6Si+Pb (=0, 10, 15, 20, 25)) were fabricated by using of spray forming technique (also known as spray casting or spray deposition) in the form of near-net shape disc. The microstructural characterization has been done for different location of spray formed disc by using optical microscopy (OM), Scanning electron microscopy (SEM) and X-Ray Diffraction (XRD) respectively. The results of the optical image were exhibited the equiaxed and globular grain morphology of primary Aluminium with the homogeneous dispersion of extremely fine and malleable particles of Lead and spherical particles of silicon in α–Aluminium matrix. The dispersed Lead has seen clearly in the SEM images of spray formed Aluminium-Silicon alloys and result of XRD pattern confirmed the phases of Aluminium-Silicon and Lead. The grain size of Aluminium has been analyzed by intercept line method. The lattice parameter and lattice strain have been calculated with the help of the XRD pattern to determine the effect of Lead dispersion on Al-Si alloy.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

40-48

Citation:

Online since:

February 2020

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2020 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] H. Torabian, J.P. Pathak, S.N. Tiwari; On wear characteristics of leaded Aluminium-Silicon alloys, Wear 177 (1994) 47-54.

DOI: 10.1016/0043-1648(94)90116-3

Google Scholar

[2] Pathak J. P., Tiwari S. N. and Malhotra S. L., On the wear characteristics of leaded aluminium bearing alloys,, Wear, 112, 341-353 (1986).

DOI: 10.1016/0043-1648(86)90178-x

Google Scholar

[3] C.S. Sivaramakrishnan, R. k. Mahanti and R. Kumar; The dispersion of lead and graphite in aluminium alloys for bearing application, Wear, 96 (1984) 121-134.

DOI: 10.1016/0043-1648(84)90089-9

Google Scholar

[4] Ashok Sharma, T.V. Rajan; Bearing characteristics of cast leaded aluminium-silicon alloys, Wear 197 (1997) 105-114.

DOI: 10.1016/0043-1648(95)06861-9

Google Scholar

[5] A.K. Jha, T.K. Dan, S.V. Prasad and P.K. Rohatgi; Aluminium alloy-solid lubricant talc particle composites, J. Mater. Sci. 21(1986) 3681-3685.

DOI: 10.1007/bf02403021

Google Scholar

[6] J. An, Y.B. Liu, Y. Lu; The influence of Pb on the friction and wear behavior of AI—Si-Pb alloys, Materials Science and Engineering A 373 (2004) 294-302.

DOI: 10.1016/j.msea.2004.01.051

Google Scholar

[7] Yu Fuxiao, E.S. Ddwarakadasa and S. Ranganathan; Distribution of lead in lead-containing aluminium alloys obtained by liquid phase co-spray forming technique, Bull. Mater. Sci., 22, No. 6, (1999) 959-963.

DOI: 10.1007/bf02745686

Google Scholar

[8] Abramov V.O., Abramov O.V., Sommer F. and Orlov D., Influence of Si addition on the microstructure and the properties of Al-Pb base alloys prepared under quasi-weightlessness condition,, Mater Lett., 29, 67-71 (1996).

DOI: 10.1016/s0167-577x(96)00122-x

Google Scholar

[9] An J., Dong C. and Zhang Q.Y., Improvement of the wear behavior of stir cast Al-Si-Pb alloys by hot extrusion,, Tribol. Int., 36, 25-34 (2003).

DOI: 10.1016/s0301-679x(02)00096-8

Google Scholar

[10] D. Singh and S. Dangwal, Effects of process parameters on surface morphology of metal powders produced by free fall gas atomization, J. Mater. Sci., 2006, 41, p.3853–3860.

DOI: 10.1007/s10853-006-6652-2

Google Scholar

[11] Pathak J.P. Torabian H. and Tiwari S.N., Anti-seizure and antifriction characteristics of Al-Si-Pb alloys,, Wear. 202, 134-141 (1997).

DOI: 10.1016/s0043-1648(96)07241-9

Google Scholar

[12] Zhao J.Z., Drees S. and Ratke L., Strip casting of Al-Pb alloys – a numerical analysis,, Mater. Sci. Eng., A282, 262-269 (2000).

DOI: 10.1016/s0921-5093(99)00755-8

Google Scholar

[13] Fang X., Fan Z., Rheo-die casting of Al-Si-Pb immiscible alloys,, Scripta Mater., 54, 789-793 (2006).

DOI: 10.1016/j.scriptamat.2005.11.021

Google Scholar

[14] Suh Y. C. and Lee Z. H., Nucleation of liquid Pb-phase in hypermonotectic Al-Pb melt and the segregation of Pb-droplets in melt-spun ribbon,, Scripta Metall. Mater., 33, 1231-1237 (1995).

DOI: 10.1016/0956-716x(95)00354-x

Google Scholar

[15] Rudrakshi G.B., Srivastava V.C., Pathak J.P. and Ojha S.N., Spray forming of Al-Si-Pb alloys and their wear characteristics,, Mater. Sci. Eng. A 383, 30-38 (2004).

DOI: 10.1016/j.msea.2004.02.033

Google Scholar

[16] Yu F., Dwarakadasa D.S. and Ranganathan S., Microstructure and mechanical properties of spray-formed Al-Si-Pb alloys,, J. Mater. Process. Technol., 137, 164-167 (2003).

DOI: 10.1016/s0924-0136(02)01085-3

Google Scholar

[17] Rudrakshi G.B., Srivastava V.C. and Ojha S.N., Microstructural development in spray formed Al-3.5Cu-10Si-20Pb alloy and its comparative wear behaviour in different environmental conditions,, Mater. Sci. Eng. A, 457, 100-108 (2007).

DOI: 10.1016/j.msea.2006.12.024

Google Scholar

[18] Zhu M., Gao Y., Chung., Che Z.X., Luo K.C and Li B. D., Improvement of wear behavior of Al-Pb alloys by mechanical alloying,, Wear, 242, 47-53 (2000).

DOI: 10.1016/s0043-1648(00)00397-5

Google Scholar

[19] Sharma A. and Ranjan T.V., Scanning electron microscopic studies of worn out leaded aluminum silicon alloy surface,, Wear, 174, 217-228 (1994).

DOI: 10.1016/0043-1648(94)90104-x

Google Scholar

[20] Mohan S., Agarwala V. and Ray S., Friction characteristics of stir-cast Al-Pb alloys,, Wear, 157, 9-17 (1992).

DOI: 10.1016/0043-1648(92)90184-a

Google Scholar