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HomeSolid State PhenomenaSolid State Phenomena Vol. 237Innovative Metal Forming Techniques Developed at...

Innovative Metal Forming Techniques Developed at the Lublin University of Technology

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Abstract:

This study presents innovative metal forming techniques that have been developed at the Lublin University of Technology in Lublin, Poland, including rotary compression, cross wedge rolling and roll forging. Dozens of Polish patents and several European patents have been granted for inventions based on the use of the above forming techniques. This study gives an overview of applications of these innovative techniques for producing stepped axes and shafts (including hollow and gear shafts) that are made of steel and light metal alloys (aluminium, titanium). It also presents prototype machines for forming metals and metal alloys.

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Advances in Manufacturing Engineering II

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Periodical:

Solid State Phenomena (Volume 237)

Pages:

209-214

DOI:

https://doi.org/10.4028/www.scientific.net/SSP.237.209

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Online since:

August 2015

Authors:

Zbigniew Pater*, Janusz Tomczak, Tomasz Bulzak

Keywords:

Innovations, Machines, Metal Forming

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© 2015 Trans Tech Publications Ltd. All Rights Reserved

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* - Corresponding Author

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DOI: 10.4028/www.scientific.net/amm.101-102.1002

[2] J. Tomczak, Z. Pater, T. Bulzak, Thermo-mechanical analysis of a lever preform forming from magnesium alloy AZ31, Archives of Metallurgy and Materials. 57 (2012) 1211-1218.

DOI: 10.2478/v10172-012-0135-z

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DOI: 10.1016/j.jmatprotec.2006.04.052

[4] J. Bartnicki, Z. Pater, Numerical simulation of three-rollers cross-wedge rolling of hollowed shaft, Journal of Materials Processing Technology. 164–165, (2005) 1154-1159.

DOI: 10.1016/j.jmatprotec.2005.02.120

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DOI: 10.4028/www.scientific.net/amm.217-219.1713

[6] Z. Pater, Cross-wedge rolling of shafts with an eccentric step, Journal of Iron and Steel Research International. 18, (2011) 26-30.

DOI: 10.1016/s1006-706x(11)60073-3

[7] J. Tomczak, Rotary compression process for producing toothed hollow shafts, Metalurgija. 53 (2014) 649- 652.

[8] J. Tomczak, Z. Pater, T. Bulzak, Designing of screw impressions in the helical rolling of balls, Archives of Civil and Mechanical Engineering. 14 (2014) 104-113.

DOI: 10.1016/j.acme.2013.07.004

[9] A. Tofil, Research of new splitting process of pipe billets from 2618A aluminium alloy basing on cross-wedge rolling, Archives of Metallurgy and Materials. 58 (2013) 725-729.

DOI: 10.2478/amm-2013-0061

[10] A. Tofil, Theoretical and experimental analysis of splitting process without waste of pipe billets from Ti6Al4V alloy, Steel Research International. Spec. Ed. (2012) 59-62.

[11] A. Tofil, Z. Pater, J. Tomczak, Polish Patent PL215512 B1 (2011).

[12] Z. Pater, E. Bogusz, A. Gontarz, W. Weroński, Polish Patent PL208033 B1 (2004).

[13] Z. Pater, A. Tofil, J. Tomczak, Steel balls forming by cross wedge rolling with upsetting, Metalurgija. 52 (2013) 103- 106.

DOI: 10.2478/amm-2013-0150

[14] Z. Pater, European Patent EP2540409 B1 (2011).

[15] Z. Pater, J. Tomczak, European Patent EP2422896A1 (2011).

[16] J. Tomczak, Z. Pater, European Patent EP2422897A1 (2011).

[17] Z. Pater, A. Gontarz, J. Tomczak, T. Bulzak, Producing hollow drive shafts by rotary compression, Archives of Civil and Mechanical Engineering, In Press, Corrected Proof, Available online 24 January (2015).

DOI: 10.1016/j.acme.2014.10.002

[18] J. Tomczak, T. Bulzak, Z. Pater, The effect of billet wall thickness on the rotary compression process for hollow parts, Strojniški vestnik – Journal of Mechanical Engineering. 61 (2015) 149-156.

DOI: 10.5545/sv-jme.2014.1977

[19] J. Tomczak, Z. Pater, T. Bulzak, Effect of technological parameters on the rotary compression process, Maintenance and Reliability. 15 (2013) 279–283.

[20] J. Tomczak, Z. Pater, T. Bulzak, Forming of hollow shaft forging from titanium alloy Ti6Al4V by means of rotary compression, Archives of Metallurgy and Materials. 60 (2015) 421-427.

DOI: 10.1515/amm-2015-0069

[21] T. Bulzak, J. Tomczak, Z. Pater, Theoretical and experimental research on forge rolling process of preforms from magnesium alloy AZ31, Archives of Metallurgy and Materials. 60 (2015) 439-445.

DOI: 10.1515/amm-2015-0072