Wear Behavior of Ceramic-Metal Composites as Tool Material for FSW of Copper

Article Preview

Abstract:

Friction stir welding (FSW) is employed primarily for metals characterized by poor weldability at fusion welding: aluminium, magnesium, titanium and copper alloys as well as stainless steels. The focus of the study was on the feasibility of application of WC-based hardmetal 85WC-Co and TiC-based cermet 80TiC-NiMo as potential tool materials for FSW of copper. The single-pass welding trials of Cu sheets were performed using a vertical milling machine. For better understanding of interactions between the tool and workpiece at welding temperature EDS line scans across the interfaces tool-workpiece after welding as well as after diffusion tests were performed. It was concluded that both tested ceramic-metal composites did not failure during multiple plunges and during the total transverse welding distance of 10 m. Also, significant tool wear was not observed after such a welding distance. The possibility of producing visually defect-free welds using tools from WC- and TiC- based ceramic-metal composites was proved and also mutual diffusion of elements across the interface tool-workpiece was discussed.

You might also be interested in these eBooks

Info:

Periodical:

Solid State Phenomena (Volume 320)

Pages:

144-149

Citation:

Online since:

June 2021

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2021 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] Welding Handbook. Vol. 5 Materials and Applications. (9th edition) Miami, American Welding Society (2015) 255-226.

Google Scholar

[2] J.J. Shen, H.J. Liu, F. Cui, Effect of welding speed on microstructure and mechanical properties of friction stir welded copper, Materials & Design. 31 (2010) 3937-3942.

DOI: 10.1016/j.matdes.2010.03.027

Google Scholar

[3] Y.M. Hwang, P.L. Fan, C.H. Lin, Experimental study on friction stir welding of copper metals, J. Mater. Process. Technol. 210 (2010) 1667-1672.

DOI: 10.1016/j.jmatprotec.2010.05.019

Google Scholar

[4] M. Miličić, P. Gladović, R. Bojanić, T. Savković, N. Stojić, Friction stir welding (FSW) process of copper alloys, Metalurgija. 55 (2016) 1, 107-110.

Google Scholar

[5] H.S. Park, B.W. Lee, T. Murakami, K. Nakata, M. Ushio, Friction stir welding of oxygen free copper and 60%Cu-40%Zn copper alloy, Materials Science Forum. 580-582 (2008) 447-450.

DOI: 10.4028/www.scientific.net/msf.580-582.447

Google Scholar

[6] Y.F. Sun, H. Fujii, Investigation of the welding parameter dependent microstructure and mechanical properties of friction stir welded pure copper, Mater. Sci. Eng. A. 527 (2010) 6879-6886.

DOI: 10.1016/j.msea.2010.07.030

Google Scholar

[7] K. Savolainen, J. Mononen, T. Saukkonen, H. Hänninen, J. Koivula, Friction stir weldability of copper alloys, 5th International Friction Stir Welding Conference, September 14-16 Metz, France (2004).

DOI: 10.1002/9780470444191.ch6

Google Scholar

[8] H. Khodaverdizadeh, A. Heidarzadeh, T. Saeid, Effect of tool pin profile on microstructure and mechanical properties of friction stir welded pure copper joints, Materials & Design. 45 (2013) 265-270.

DOI: 10.1016/j.matdes.2012.09.010

Google Scholar

[9] K. Nakata, Friction stir welding of copper and copper alloys, Weld. Int. 19 (12) (2005) 929-933.

DOI: 10.1533/wint.2005.3519

Google Scholar

[10] P. Sahlot, K. Jha, G.K. Dey, A. Arora, Quantitative wear analysis of H13 steel tool during friction stir welding of Cu-0.8%Cr-0.1%Zr alloy, Wear. 378-379 (2017) 82-89.

DOI: 10.1016/j.wear.2017.02.009

Google Scholar

[11] P. Sahlot, R.S. Mishra, A. Arora, Wear mechanism for H13 steel tool during friction stir welding of CuCrZr alloy, Int. J. Min. Met. Mater. (2019) 59-64.

DOI: 10.1007/978-3-030-05752-7_6

Google Scholar

[12] K.J. Brooks, World Directory and Handbook of Hardmetals and Hard Materials, Metal Powder Industry, London, UK, (1996).

Google Scholar

[13] M. Kolnes, J. Kübarsepp, F. Sergejev, M. Kolnes, M. Tarraste, M. Viljus, Performance of ceramic-metal composites as potential tool materials for friction stir welding of aluminium, copper and stainless steel, Materials. 13(8) (2020) (1994).

DOI: 10.3390/ma13081994

Google Scholar