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Online since: August 2014
Authors: Jing Lin Tong, Chang Juan Zhang, Bo Zhao
This failure was largely caused by the nucleation, propagation of a large number of micro-cracks inside the work piece under the action of grinding force.
crack crack a) common grinding b) f=20kHz, A=16.41μm crack b) f=20kHz, A=16.41μm c) 45kHz, A=13.57μm Fig. 2 Effect of ultrasonic frequency on surface microtopography of ZrO2 ceramics under the two-dimension ultrasonic vibration grinding (Vw=0.25m/s, f=2mm/r, ap=5μm, grain Size: 270#) From Fig. 2 (a), it can be seen that the more surface defects under common grinding conditions and Material fracture phenomenon is serious than ultrasonic vibration conditions, in addition, many "horns" crack produced along the direction of grinding scratches because of the effect of friction force between grinding grit and grinding, as shown amplification part in Fig. 2(a), and most of this kind of crack extend to the direction of grinding, while this kind of crack did not appear under ultrasonic grinding.
crack crack crack a) 35kHz, A=14.94μm b) 35kHz, A=4.23μm Fig. 3 Effect of amplitude on surface micro topography of ZrO2 ceramics under the two-dimension ultrasonic vibration grinding(Vw=0.25m/s, f=2mm/r, ap=5μm, grain Size:270#) Fig. 3 is surface microstructure of ZrO2, which frequency is 35 kHz with different amplitude under two- dimensional ultrasonic grinding.
crack crack a) common grinding b) f=20kHz, A=16.41μm crack b) f=20kHz, A=16.41μm c) 45kHz, A=13.57μm Fig. 2 Effect of ultrasonic frequency on surface microtopography of ZrO2 ceramics under the two-dimension ultrasonic vibration grinding (Vw=0.25m/s, f=2mm/r, ap=5μm, grain Size: 270#) From Fig. 2 (a), it can be seen that the more surface defects under common grinding conditions and Material fracture phenomenon is serious than ultrasonic vibration conditions, in addition, many "horns" crack produced along the direction of grinding scratches because of the effect of friction force between grinding grit and grinding, as shown amplification part in Fig. 2(a), and most of this kind of crack extend to the direction of grinding, while this kind of crack did not appear under ultrasonic grinding.
crack crack crack a) 35kHz, A=14.94μm b) 35kHz, A=4.23μm Fig. 3 Effect of amplitude on surface micro topography of ZrO2 ceramics under the two-dimension ultrasonic vibration grinding(Vw=0.25m/s, f=2mm/r, ap=5μm, grain Size:270#) Fig. 3 is surface microstructure of ZrO2, which frequency is 35 kHz with different amplitude under two- dimensional ultrasonic grinding.
Online since: July 2017
Authors: Claudio Shyinti Kiminami, Walter José Botta Filho, C. Bolfarini, Carlos Triveño Rios
Thus, an important objective of any rapid solidification process is to produce a solid of uniform composition, with increased solid solubility of alloying elements, a significant decrease in grain size, and possibly with formation of metastable crystalline phases or production of non-crystalline phases [8].
Figure 1 shows differences in the surface appearance of atomized particles: smooth surfaces were observed in smaller particles than 45 mm and rough surfaces were observed in larger particles and can be related to coarse equiaxed dendritic structures, as well as by presence of micro-contractions in the surface of the powders (Figs. 2a-b), suggesting that large particles solidify with lower undercooling thus presenting a low number of nucleation sites [9].
It is noted that the atomized particles suffer considerable deformations during extrusion and they are accommodated with an appearance of equiaxed grains.
Figure 1 shows differences in the surface appearance of atomized particles: smooth surfaces were observed in smaller particles than 45 mm and rough surfaces were observed in larger particles and can be related to coarse equiaxed dendritic structures, as well as by presence of micro-contractions in the surface of the powders (Figs. 2a-b), suggesting that large particles solidify with lower undercooling thus presenting a low number of nucleation sites [9].
It is noted that the atomized particles suffer considerable deformations during extrusion and they are accommodated with an appearance of equiaxed grains.
Online since: August 2017
Authors: Nadezhda A. Stashevskaya, Dmitry D. Koroteev, Vera V. Galishnikova, Makhmud Kharun
Its use in high-mobility concrete mixes allows obtaining heavy and fine-grained concretes with the strength of 70-140 MPa (depending on concrete composition) with the high speed of curing.
W/C; kind and number (%) of chemical additives Compressive strength of concrete, MPa Without care, days Normal conditions, 28 days 1 3 7 14 21 28 W/C=0.38; Sikament® BV 3M – 0.7% 16.5 21.9 21.7 20 22.1 24 54 W/C=0.37; Sikament® BV 3M – 0.7%, NMP – 0.04% 18 25 26.4 26 30.6 36.5 47.5 W/C=0.36; Sikament® BV 3M – 0.7%, Xiameter® MHX-1107 – 0.04% 11.4 17.3 22.6 25 27 29.8 55 W/C=0.36; Sikament® BV 3M – 0.7%, NMP – 0.04%, Xiameter® MHX-1107 – 0.04% 10.1 23.6 24.5 25 25 27.1 52.4 Note: NMP – nitrile-methyl-phosphoric acid; Sikament® BV 3M – plasticizer; Xiameter® MHX-1107 – polymethylhydrogen siloxane fluid.
Kardumyan, Modified high-strength fine-grained concretes with improved deformation characteristics, Conc.
W/C; kind and number (%) of chemical additives Compressive strength of concrete, MPa Without care, days Normal conditions, 28 days 1 3 7 14 21 28 W/C=0.38; Sikament® BV 3M – 0.7% 16.5 21.9 21.7 20 22.1 24 54 W/C=0.37; Sikament® BV 3M – 0.7%, NMP – 0.04% 18 25 26.4 26 30.6 36.5 47.5 W/C=0.36; Sikament® BV 3M – 0.7%, Xiameter® MHX-1107 – 0.04% 11.4 17.3 22.6 25 27 29.8 55 W/C=0.36; Sikament® BV 3M – 0.7%, NMP – 0.04%, Xiameter® MHX-1107 – 0.04% 10.1 23.6 24.5 25 25 27.1 52.4 Note: NMP – nitrile-methyl-phosphoric acid; Sikament® BV 3M – plasticizer; Xiameter® MHX-1107 – polymethylhydrogen siloxane fluid.
Kardumyan, Modified high-strength fine-grained concretes with improved deformation characteristics, Conc.
Online since: March 2015
Authors: Wei Wei Li, Chun He Zhao, Fang Ning Sun, Zhi Gang Yang, Chen Chen, Hai Chao Wang
material dropping interval
TJ1
690
625
640
770
210
TJ2
710
710
710
675
230
TJ3
695
760
745
650
250
TJ1v
230
208
213
257
200
TJ2v
237
237
237
225
280
TJ3v
232
253
248
217
230
RJ
7
45
35
40
215
TJ1:Represent various factors 1 horizontal sum;TJ1v:Represent various factors 1 horizontal mean value;RJ:Represent Xmax-Xmin
190
270
LJ reducing agent for cement XB results are shown in Table 9:
Table 9 LJ for XB initial flow test results:
Calculation analysis
Factor A
Factor B
Factor C
Factor D
The initial liquidity
The stir of bottom material
Temperature
A material continuously dropped
B material dropping interval
TJ1
530
540
545
560
160
TJ2
580
575
540
530
160
TJ3
585
580
610
605
210
TJ1v
177
180
182
187
190
TJ2v
193
192
180
177
210
TJ3v
195
193
203
202
180
RJ
18
13
21
25
190
TJ1:Represent various factors 1 horizontal sum;TJ1v:Represent various factors 1 horizontal mean value;RJ:Represent Xmax-Xmin
190
270
In Table 4-Table 9,bold numbers
System differences may performance in cement particle size distribution, grain type , which is the physical aspect,and the impact of accessory types and chemical composition in the production process of ordinary Portland cement,which can by adding to mixed material to adjust the gradation and reduce the impact of cement materials composition.
(2) The results showed that there are system differences exist in the adaptable of different cement Polycarboxylate superplasticizers[7],these differences caused by the physical and chemical properties, graded cement particles, grain types and the types of accessories all have an impact
System differences may performance in cement particle size distribution, grain type , which is the physical aspect,and the impact of accessory types and chemical composition in the production process of ordinary Portland cement,which can by adding to mixed material to adjust the gradation and reduce the impact of cement materials composition.
(2) The results showed that there are system differences exist in the adaptable of different cement Polycarboxylate superplasticizers[7],these differences caused by the physical and chemical properties, graded cement particles, grain types and the types of accessories all have an impact
Improving the Efficiency of Machine Grinding of Double Curvature Surfaces with a Profiled Flap Wheel
Online since: February 2022
Authors: Tri Vinh Le, Vladimir P. Koltsov, Evgenia V. Tardybaeva, Valentina B. Rakitskaya
As a result, the impact of flap abrasive grains on the surface of the contact spot will differ significantly, which leads to uneven metal removal along the processing width.
The best quality of grinding will be achieved when this gap is completely eliminated, since in this case the impact of the flap wheels on the contact surface will be the same both in terms of the impact force and number of abrasive grains.
The best quality of grinding will be achieved when this gap is completely eliminated, since in this case the impact of the flap wheels on the contact surface will be the same both in terms of the impact force and number of abrasive grains.
Online since: October 2015
Authors: Ilham Aguida Bella, Nabil Bella, Aissa Asroun
Specific gravity
1.06 ± 0.01
pH
6 ± 1
Chloride content
< 0.1 %
Alkali content
≤ 1 %
Dry extract
30,2 ± 1,3 %
Sand
Bechar City (southwest of Algeria) benefit of a large number of building materials, the main choice is the nearly site, the used sand is the principal existing sand in this region.
It is remarkable to notice, the use of rolled SCM seems permit the flow of aggregates grains between themselves by slip between rolled SCM.
Even if crushed SCM is used the grains aggregates slip between themselves not by their morphology but by dispersion of fine limestone by superplasticizer dispersion action (rheological despersion).
It is remarkable to notice, the use of rolled SCM seems permit the flow of aggregates grains between themselves by slip between rolled SCM.
Even if crushed SCM is used the grains aggregates slip between themselves not by their morphology but by dispersion of fine limestone by superplasticizer dispersion action (rheological despersion).
Online since: November 2015
Authors: P. Ponsurya, Shahid Hussain, B.H. Abbas Shahul Hameed, R. Perumalsamy, R. Thirumamagal, M. Jayachandran, A. Ayeshamariam
The grain size, D, in the thin films was estimated from the half-widths b, at the maximum of the or the XRD peak with the highest intensity by using the Classical Scherrer formula, assuming that microstrain were neglected.
The powdered particles of diamond were obtained when as-prepared graphite powder was annealed at 1350 ºC, which was in well match with JCPDS file number (JCPDS 89-3439) cubic structure of lattice constant a = 3.567 A0, the predominant peak is 111 plane with minimum intensity of the spectrum.
The gas sensitivity is relative to grain size, surface state, oxygen adsorption and lattice defects.
The powdered particles of diamond were obtained when as-prepared graphite powder was annealed at 1350 ºC, which was in well match with JCPDS file number (JCPDS 89-3439) cubic structure of lattice constant a = 3.567 A0, the predominant peak is 111 plane with minimum intensity of the spectrum.
The gas sensitivity is relative to grain size, surface state, oxygen adsorption and lattice defects.
Online since: October 2012
Authors: Jessada Wannasin
The technique yields two effects during the gas injection, vigorous agitation and rapid heat extraction, so that a number of fine globular grains are created just a few degrees below the liquidus temperature.
Representative microstructures of the commercial plate at four different positions, shown in Fig. 7 (a), appear to have different grain features and sizes.
Representative microstructures of the commercial plate at four different positions, shown in Fig. 7 (a), appear to have different grain features and sizes.
Online since: September 2010
Authors: Ryutaro Tanaka, Akira Hosokawa, Takashi Ueda, Tatsuaki Furumoto, Mohd Sanusi Abdul Aziz
In order to improve
the wetting property of the melted powder, the
plate surface was sandblasted with #35 of
average grain size[5].
The thickness of the beam model which was varied by the number of forming layers was ranged 1 - 30 mm.
Fig. 6 showed the influences of the layered number on the base plate deformation and the residual stress at the consolidated surface under the base plate height of ts=20 mm.
The deformation height and residual stress increased with the increase of the layered number, and then became almost constant when the layered number was over 400 layers.
The increase of the residual stress was due to the increase of the consolidated layer, which was equal to the laser irradiation number.
The thickness of the beam model which was varied by the number of forming layers was ranged 1 - 30 mm.
Fig. 6 showed the influences of the layered number on the base plate deformation and the residual stress at the consolidated surface under the base plate height of ts=20 mm.
The deformation height and residual stress increased with the increase of the layered number, and then became almost constant when the layered number was over 400 layers.
The increase of the residual stress was due to the increase of the consolidated layer, which was equal to the laser irradiation number.
Online since: July 2021
Authors: Ismail Bey Sefedin, Elmar Yagyaev
The researchers used a high-frequency solid-state laser with a wavelength of 1.06 μm and continuous radiation of a gas laser on carbon dioxide with a wavelength of 10.6 μm to break the metal bond, remove adhering chips, level the profile, control the protrusion of abrasive grains, and profile circles.
Naming and designation of factors Levels of variation Intervals of variation – 0 + Processing speed [mm/s] 10 15 20 5 Radiation power [W] 40 50 60 10 Let's introduce designations: х1 is processing speed; х2 is radiation power, which are coded factors, varying at two levels; N is number of experiments; j is the number of the experiment (j = 1, 2,…, N); n is the number of repeated measurements in the j-th experiment; y is the response function; is the average value of the response function.
Since the number of factors is small (two), it was decided to conduct a full factorial experiment of type 22, where the number of factors k = 2, the number of levels p = 2, the number of experiments N = 4, and the number of repeated experiments n = 5.
With the same number of parallel experiments for each combination of factor levels, the reproducibility of the process (the absence of significant deviations) is determined by the Cochran criterion.
(7) The value of the Student's coefficient t (P; fE) for the confidence probability P = 0.95 and the number of degrees of freedom fE = N × (n – 1) =16 was taken from [16].
Naming and designation of factors Levels of variation Intervals of variation – 0 + Processing speed [mm/s] 10 15 20 5 Radiation power [W] 40 50 60 10 Let's introduce designations: х1 is processing speed; х2 is radiation power, which are coded factors, varying at two levels; N is number of experiments; j is the number of the experiment (j = 1, 2,…, N); n is the number of repeated measurements in the j-th experiment; y is the response function;
Since the number of factors is small (two), it was decided to conduct a full factorial experiment of type 22, where the number of factors k = 2, the number of levels p = 2, the number of experiments N = 4, and the number of repeated experiments n = 5.
With the same number of parallel experiments for each combination of factor levels, the reproducibility of the process (the absence of significant deviations) is determined by the Cochran criterion.
(7) The value of the Student's coefficient t (P; fE) for the confidence probability P = 0.95 and the number of degrees of freedom fE = N × (n – 1) =16 was taken from [16].