Research on Dynamic Characteristics Based on Roll-Bite Model in Metal Elastic-Plastic Deformation Process

Article Preview

Abstract:

The main issue in cold rolling is the control of rolling chatter, the deformation of the metal sheet roll-bite is ideally homogeneous and elastic-plastic. In addition, only the vertical interactions of the work roll and the roll-bite are considered. The sheet force resulted from the elastic-plastic deformation of the roll-bite is established to be the dominant factor affecting the dynamic response of the work roll. Although the developed rolling system is highly nonlinear, however, the induced instability and chatter in response to various types of sheet force excitations are either modal excitation or resonance-like beating, both of which are characteristically linear. This article establishes the fundamental knowledge base required for the understanding of the characteristics and mechanism of the third and the fifth octave rolling chatters, and thus provides the essential basis for effective control of rolling instability and chatter-free roll mill design.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

657-662

Citation:

Online since:

June 2012

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2012 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] Roberts. W. L., 1978, Four-H Mill-Stand Chatter of the Fifth-Octave Mode, Iron and Steel Engineer, vol. 55. pp.41-47.

Google Scholar

[2] Johnson, R.E., and Qi. Q, 1994, Chatter Dynamics in Sheet Rolling, International Journal of Mechanical Science, vol. 36, No. 7, pp.617-630.

DOI: 10.1016/0020-7403(94)90017-5

Google Scholar

[3] Meehan, P.A., 2002, Vibration Instability in Rolling Mills: Modeling and Simulational Results, Journal of Vibration and Acoustics, vol. 124, pp.221-228.

DOI: 10.1115/1.1456457

Google Scholar

[4] Tlusty. J. Chandra, G. Critchley, S., and Paton.D., 1982, Chatter in Cold Rolling, Annals of the CIRP, vol. 31. pp.195-199.

DOI: 10.1016/s0007-8506(07)63296-x

Google Scholar

[5] Yun, L. -S. Ehman, K.F., and Wilson, W.R.D., 1998, Chatter in the Strip Rolling Process. Part 1: Dynamic Model of Rolling. , Journal of Manufacturing Science and Engineering. vol. 120, pp.330-336.

DOI: 10.1115/1.2830131

Google Scholar

[6] Hu, P. -H., and Ehmann K.F., 2000, A Dynamic Model of the Rolling Process. PartⅠ: Homogeneous Model, International Journal of Machine Tools & Manufacture, vol. 40, pp.1-19.

DOI: 10.1016/s0890-6955(99)00049-8

Google Scholar

[7] Barber J.R. 2011. Intermediate Mechanics of Materials, McGraw-Hill. New York. NY.

Google Scholar

[8] James M.L. Smith. GM. Wolford J.C. And Whaley P.W. 1994. Vibration of Mechanical and Structural System with Microcomputer Applications. 2nd Edition. HarperCollins College Publishers, New York. NY.

Google Scholar