Modeling Research of Hypoid Gear Based on Real Machining Process

Article Preview

Abstract:

In this paper, two modeling methods, the forming method and the generating method, for hypoid gears with two kinds of transmission ratio are discussed by simulating the actual machining process. In the generating modeling method, the tooth profile of the gear is generated by boolean algorithm step by step after creating the models of the gear blank and the cutter and then rotating around their own axis by certain degrees until the cutter is outside the gear blank completely. In contrast with the generating modeling method, the tooth profile is formed by carrying out the boolean algorithm for one time after creating the models of the gear blank and cutter seperately in the forming modeling method. Then using feature instance, all the teeth are created both in the generating modeling method and in the forming modeling method. Using the two modeling methods given in this paper, the modeling process can be shortened and the modeling precision can be improved.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

1429-1433

Citation:

Online since:

January 2010

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2010 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] DENG Gu ming, CHEN Chun rong, SHI Lin, et al. Modeling based on UG Gleason spiral bevel gear [J]. Machinery, 2008, 10: 34-36, 59.

Google Scholar

[2] John Argyris, Alfonso Fuentes, Faydor L. Litvin. Computerized integrated approach for design and stress analysis of spiral bevel gears[J]. Computer Methods in Applied Mechanics and Engineering, 2002, 191: 1057-1095.

DOI: 10.1016/s0045-7825(01)00316-4

Google Scholar

[3] Faydor.L. Litvin, Alfonso Fuentes, Qi Fan, Robert F. Handschuh. Computerized design, simulation of meshing, and contact and stress analysis of face-milled formate generated spiral bevel gears[J]. Mechanism and Machine Theory, 2002, 37: 441-459.

DOI: 10.1016/s0094-114x(01)00086-6

Google Scholar

[4] Jinliang Zhang, Zongde Fang, Xuemei Cao, Xiaozhong Deng. The modified pitch cone design of the hypoid gear: Manugacture, stress analysis and experimental tests[J]. Mechanism and Machine Theory, 2007, 42: 147-158.

DOI: 10.1016/j.mechmachtheory.2006.09.008

Google Scholar

[5] Faydor L. Litivin, Alfonso Fuentes, Kenichi Hayasaka. Design, manufacture, stress analysis, and experimental tests of low-noise high endurance spiral bevel gears[J]. Mechanism and Machine Theory, 2006, 41: 83-118.

DOI: 10.1016/j.mechmachtheory.2005.03.001

Google Scholar

[6] Cao Xuemei, Fang Zongde, Xu Hao, Su Jinzhan. Design of Pinion Machine Tool-settings for Spiral Bevel Gears by Controlling Contact Path and Transmission Errors[J]. Chinese Journal of Aeronautics, 2008, 21: 179-186.

DOI: 10.1016/s1000-9361(08)60023-0

Google Scholar

[7] Ying-Chien Tsai, Wei-Yi Hsu. The study on the design of spiral bevel gear sets with circular-arc contact paths and tooth profiles[J]. Mechanism and Machine Theory, 2008, 43: 1158-1174.

DOI: 10.1016/j.mechmachtheory.2007.08.004

Google Scholar

[8] GU Feng min, ZHOU Liang, DUAN Jian zhong, et. al. A new theoretical algorithm for spiral bevel gear [J]. Machinery Design & Manufacture, 2008, (12): 12-13.

Google Scholar