Finite Element Simulation and Experiment of Chip Formation during High Speed Cutting of Hardened Steel

Chun Zheng Duan; Hai Yang Yu; Yu Jun Cai; Yuan Yuan Li

doi:10.4028/www.scientific.net/AMM.29-32.1838

Paper Titles

The Morphology and Phases of Ni-Se Powders Prepared by Hydrothermal Method
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Study on the Morphology and Phases of Cu-Se Powders Synthesized by Hydrothermal Co-Reduction
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Research on NC Enveloping Machining for Complex Inner Spiral Surface
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Surface Topography Predication in High-Speed End Milling of Flexible Milling System
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Finite Element Simulation and Experiment of Chip Formation during High Speed Cutting of Hardened Steel
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Analysis on Perforation of Cone-Nose Projectile to Composite Laminated Aluminum Foam Target
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Study on the Dimensional Stability of Aluminum Alloy Welded Joint under Space Thermal Cycling Conditions
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A Micromechanical Constitutive Model for Porous Shape Memory Alloys
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Analysis on a Steel-Concrete Hybrid Structure Temperature Effect and Supporting Block Design
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HomeApplied Mechanics and MaterialsApplied Mechanics and Materials Vols. 29-32Finite Element Simulation and Experiment of Chip...

Finite Element Simulation and Experiment of Chip Formation during High Speed Cutting of Hardened Steel

Abstract:

As an advanced manufacturing technology which has been developed rapidly in recent years, high speed machining is widely applied in many industries. The chip formation during high speed machining is a complicated material deformation and removing process. In research area of high speed machining, the prediction of chip morphology is a hot and difficult topic. A finite element method based on the software ABAOUS which involves Johnson-Cook material model and fracture criterion was used to simulate the serrated chip morphology and cutting force during high speed cutting of AISI 1045 hardened steel. The serrated chip morphology and cutting force were observed and measured by high speed cutting experiment of AISI 1045 hardened steel. The effects of rake angle on cutting force, sawtooth degree and space between sawteeth were discussed. The investigation indicates that the simulation results are consistent with the experiments and this finite element simulation method presented can be used to predict the chip morphology and cutting force accurately during high speed cutting of hardened steel.