Virtual Simulation of Plastic Injection Technology for Medical Devices

Article Preview

Abstract:

This paper aims to present the simulation of technological process of components made by plastic injection using a computer within a orthotic device for human knee. Also, the aim of the work is to improve the final product quality and operating properties in different types of design and minimize material requirements for different anthropometric data quality in optimal conditions. The orthotic device addresses to people with walking disabilities, and aims to rehabilitate and ameliorate the pain caused by osteoarthritis disease. For the geometric modeling of components in order to obtain virtual mathematical model study we used ProEngineer application, which allows a detailed design and a high accurate technical approach. The model was imported into the Moldex3D application, being integrated within a XYZ coordinate system.To simulate the injection process we used only the component from the upper part of orthotic device. This paper presents advanced modeling elements, geometric mesh model into an advanced form of nodes and elements, plastic injection process analysis settings. It highlights the tensions, deformations and displacements in these parts during the injection process.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

529-533

Citation:

Online since:

August 2013

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2013 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] T.H.M. Nguyen, Accuracy of CAE Tools in Plastic Injection Molding, The 11th Asia Pacific Industrial Engineering and Management Systems Conference. (2010).

Google Scholar

[2] A.Y. Peng, W.H. Yang, D.C. Hsu, Numerical Prediction of the Weld-line-Induced Strength Reduction for Injection-Molded Part, CoreTech System Co. Ltd., HsinChu 300, Taiwan, ROC. (2006).

Google Scholar

[3] H.Y. Lin, C.H. Chang, W.B. Young, Experimental and analytical study on filling of nano structures in micro injection molding, International Communications in Heat and Mass Transfer. 37 (2010) 1477–1486.

DOI: 10.1016/j.icheatmasstransfer.2010.08.017

Google Scholar

[4] S. Chianrabutra, A. Wongsto, T. Sirithanapipat, Balancing gate and runner systems for a family mold using CAE tools, Department of Mechanical Engineering, Kasetsart University, Thailand. (2004).

Google Scholar

[5] C.C.A. Chen, J.C. Tang, L.M. Teng, Effects of mold design of aspheric projector lens for head up display, SPIE Proceedings. 7788 (2010).

DOI: 10.1117/12.861146

Google Scholar

[6] S.H. Park, W.I. Lee, S.N. M, Y.E. Yoo, Y.H. Cho, Injection molding micro patterns with high aspect ratio using a polymeric flexible stamper, eXPRESS Polymer Letters. 5 (2011) 950–958.

DOI: 10.3144/expresspolymlett.2011.93

Google Scholar

[7] S.C. Chen, P.S. Minh, I.S. Hsieh, Y.C. Chiou, Improve cooling effect of injection molding by pulsed-cooling method, Department of Mechanical Engineering, Chung Yuan Christian University, Taiwan, R.O.C. (2009).

Google Scholar

[8] H.S. Park, X.P. Dang, Design and simulation-based optimization of cooling channels for plastic injection mold, New Technologies – Trends, Innovations and Research. (2012) 20-44.

DOI: 10.5772/32730

Google Scholar

[9] T.B. Son, C.H. Tu, C.Y. Liu, Optimization of process parameters for car side mirror using Taguchi Method and artificial neural network, Department of Mechanical Engineering, Southern Taiwan University, Yung-Kang, Taiwan. (2007).

Google Scholar

[10] J.Y. Shieh, L.K. Wang, S.Y. Ke, A feasible injection molding technique for the manufacturing of large diameter aspheric plastic lenses, Optical Review. 17 (2010) 399–403.

DOI: 10.1007/s10043-010-0074-8

Google Scholar

[11] S.C. Chen, P.S. Minh, S.W. Huang, Y.C. Chiou, Effect of processing parameters on pulse cooling efficiency in injection molding, Antec (2010) 761-764.

Google Scholar