Multi-Input Multi-Output Control of Consumable DE-GMAW

Article Preview

Abstract:

A novel and high efficient consumable double-electrode gas metal arc welding (consumable DE-GMAW) method has been introduced. Because of the coupled welding parameters, a multi-input multi-output (MIMO) control scheme was proposed and tested, which controlled the bypass arc by adjusting the bypass wire feed speed, and controlled the base metal current by adjusting the bypass current. Then, the welding experiment has been carried out. The results showed that the MIMO control scheme was effective. The base metal current was controlled at a nearly constant level and the welding process was stable. Also a good weld appearance was obtained.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

1114-1117

Citation:

Online since:

September 2013

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2013 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] Thomsen, J.S. : Control of pulsed gas metal arc welding. International Journal of Modeling, Identification, and Control, 2006. 1.

Google Scholar

[2] Peiyuan Zhu and S. Simpson: Voltage change in the GMAW process due to the influence of a droplet travelling in the arc, Science and Te chnology of Welding and Joining, 2005, 10, 244-251.

DOI: 10.1179/174329305x39275

Google Scholar

[3] Wenjing Xu, Chuansong Wu, Degang Zou: Predicting of bead undercut defects in high-speed gas metal arc welding(GMAW) , 2008, 2, 402-408.

DOI: 10.1007/s11706-008-0065-x

Google Scholar

[4] H.M. Chen and M. Zeng: Waveform Control High-Speed Welding system for Arc Welding Robot, Lecture Notes in Control and Information Sciences, 2007, 362, 235-242.

DOI: 10.1007/978-3-540-73374-4_27

Google Scholar

[5] Zhang YM, Jiang M, Lu W: Double electrodes improve GMAW heat input control, Welding Journal, 2004, 83, 39-41.

Google Scholar

[6] Li K H, Chen J S, Zhang Y M: Double-electrode GMAW process and control, Welding Journal, 2007, 86, 231-237.

Google Scholar

[7] Zhen Zhou Wang and Yu Ming Zhang: Image processing algorithm for automated monitoring of metal transfer in double-electrode GMAW, Measurement Science and Technology, 2007, 18, 2048-(2058).

DOI: 10.1088/0957-0233/18/7/035

Google Scholar

[8] Kehai Li: Double-Electrode Gas Metal Arc Welding , University of Kentucy, (2007).

Google Scholar

[9] Boselli . M , Colombo. V , Ghedini . E and Sanibondi . P: Time-Dependent Modeling of Droplet Detachment in GMAW Including Metal Vapor Diffusion, Plasma Science, IEEE Transactions on, 2011, 39, 2896-2897.

DOI: 10.1109/tps.2011.2149544

Google Scholar

[10] A. Rahideh , A. H Bajodah and M. H Shaheed: Real time adaptive nonlinear mode inversion control of a twin rotor MIMO system using neural networks, Engineering Applications of Artificial Intelligence , 2012, 25, 1289-1297.

DOI: 10.1016/j.engappai.2011.12.006

Google Scholar

[11] Quinones-Reyes Pedro , Benitez-Perez Hector , Cardenas-Flores Francisco and Garcia-Nocetti Fabian: Reconfigurable Fuzzy Takagi Sugeno Networked Control using EDF Scheduling in xPC Target, Latin America Transactions , IEEE (Revista IEEE America Latina), 2007, 5, 109-114.

DOI: 10.1109/tla.2007.4381352

Google Scholar

[12] Gabriele Wurm , Michael Lehner , Berndt Tomancok , Raimund Kleiser and Karin Nussbaumei: Cerebrovascular Biomodeling for Aneurysm Surgery : Simulation-Based Training by Means of Rapid Prototypin Technologies, Surgical Innovation , 2011 , 18 , 294-306.

DOI: 10.1177/1553350610395031

Google Scholar