Authors: Jiang Min Ding, Chong Su
Abstract: This paper presents a new manufacturing technology for machine tool beds, which is composed of high stiffness epoxy concrete structure faces and lower cost steel fiber cement concrete core. After steel fiber cement concrete core is poured, epoxy concrete structure faces are poured. The technology is first applied in manufacturing of CKA6150 CNC lathe bed. Through comparing with cast iron machine tool bed and epoxy concrete machine tool bed, it is estimated by five elements value green estimate theory. The result demonstrates that composite concrete machine tool bed not only has high characteristic and lower energy cost but also meets requirements of green manufacturing.
619
Authors: Xue Tao Qiao, Yun Sheng Li, Hui Ying Zhao, Long Wu, Ze Xiang Zhao
Abstract: The epoxy resin concrete is one of high performance composite materials used to the basic parts of machine tool and measuring instruments. Based on the study of related technologies at home and abroad, technical route and manufacturing process on the development of machine tool bed have been proposed. The epoxy resin concrete material self developed and results of its performances testing are introduced, and they are contrasted with cast iron material. The high-speed CNC lathe was taken as example which characteristic of the epoxy resin concrete bed structural design has been explained in this paper. The cast iron bed and epoxy resin concrete bed of the high-speed CNC lathe has respectively been analyzed and contrasted by finite element method. At last, the performances of epoxy resin concrete bed exceeding to cast iron bed have been educed.
4370
Authors: K.J. Zhao, Zheng Xing Cui, Ke Zhang, De Hong Zhao, Hong Sun
Abstract: Hob plays an important role in the efficiency of Tunnel Boring machine (TBM). In this paper, a rock hob test-bed is designed and developed by the software of SolidWorks, and analysis of force and deformation of the test-bed is carried by the finite element method.The new rock hob test-bed includes the framework、moving workbench and its hydraulic system、hob saddle system and its hydraulic system, and measurement and control system. The improvement methods of the structure to decrease the maximum stress are showed in this paper. The research shows that the structural design of the rock hob test-bed is reasonable; its function meets experimental requirements of rock cutting; in the case of maximum load, the stress and deformation of the rock hob test-bed are less than their allowable value of materials. The research results are very helpful to understand the working mechanism and improving the structure design of the cutter-head of TBM.
511
Authors: Xing Zao Ma, Chang You Li, Li Li Zhang, Wen Hao Shen
Abstract: In this paper, the deep-bed drying rate was analyzed under different bed depths and air temperatures. It was found that the bed depth had a greater impact on the drying efficiency, and if the initial moisture content of maize and the ventilation temperature are higher, the effect would be much more notable. The results will provide a basis for optimal design of the deep-bed drying devices.
1586
Authors: Meng Jiao, Xu Hong Guo, Dong Dong Wan
Abstract: Taking the bed of a large machine tool as an example, static stiffness and modal analysis were studied by the software HyperWorks. Based on the results of the finite element analysis the structural topology optimization of the bed was compiled, with the optimization target is minimum volume of the rib plate and the bed constraint conditions are stiffness and natural frequency. The lightest topology shape of the bed was obtained in the premise of its stiffness and strength which can provide the guidance for the next precise design of the structure. The results showed that the mass of the bed was reduced by 8.58% while the stiffness improved 7.41%.
3294