Studies on Rapid Prototyping Pattern Using PLA Material and FDM Technique

Article Preview

Abstract:

The development of Rapid Prototyping (RP) gave the consumer the ability to form prototype or a component of the prototype that can be directly used in assemblies and product testing for short or medium production with the least time consumed. The purpose of this paper is to study the dimensional accuracy and surface roughness for RP part as a master pattern for Investment Casting (IC) process. The material that been used is Polylactic acid (PLA) using a technique of Fused Deposition Modeling (FDM). The effects of internal pattern structure and part orientation during fabrication on the part master pattern can analyze from the response analysis. Results shows that PLA/FDM produced better accuracy and surface roughness when the part is fabricated with internal pattern structure compare to hollow structure. The internal pattern structures improved the quality of part and capable to supporting the design so that less warping or shrink. Part that built with 90o part orientation produced better accuracy and surface roughness compare to 0o part orientation.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

1070-1074

Citation:

Online since:

December 2013

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2014 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] M. Burns, Research notes, Rapid prototyping report. 4 (1994) 3-6.

Google Scholar

[2] C.K. Chua and K. F Leong, Rapid prototyping: principle and applications in manufacturing. Chapter 2: Rapid prototyping process. Singapore: John Wiley & Sons (Asia) Pte Ltd. (1997) 17-18.

Google Scholar

[3] D.T. Pham and R.S. Gault, A comparison of rapid prototyping technologies, International Journal of Machine Tools & Manufacture. 38 (1998) 1257-1287.

DOI: 10.1016/s0890-6955(97)00137-5

Google Scholar

[4] Q. Liu, G. Sui and M.C. Leu, Experimental study on the ice pattern fabrication for the investment casting by rapid freeze prototyping (RFP), Computers in Industry. 48 (2002) 181-197.

DOI: 10.1016/s0166-3615(02)00042-8

Google Scholar

[5] C.K. Chua, C. Feng, C.W. Lee and G.D. Ang, Rapid investment casting: direct and indirect approaches via model maker II, International Journal Advance Manufacturing Technology. 25 (2005) 26-32.

DOI: 10.1007/s00170-004-1865-5

Google Scholar

[6] P.M. Dickens, R. Stangroom and M. Greul, Conversion of RP models to investment castings, Rapid Prototyping Journal. 1 (1995) 4-11.

DOI: 10.1108/13552549510104401

Google Scholar

[7] C.M. Cheah, C.K. Chua and C.W. Lee, Rapid prototyping and tooling technique: a review of applications for rapid investment casting, International J Advance Manufacture Technology. 25 (2005) 308-320.

DOI: 10.1007/s00170-003-1840-6

Google Scholar

[8] M.N. Hafsa, M. Ibrahim, S. Sharif, M.F.M. Omar and M.A. Zainol, Evaluation of different internal pattern structure and build orientation for multijet modeling process, Applied Mechanics and Materials. 315 (2013) 587-591.

DOI: 10.4028/www.scientific.net/amm.315.587

Google Scholar