Analytical Solutions of Electromagnetic Field and the Heat Generation Rate during Induction Heating of the Semi-Infinite Body

Article Preview

Abstract:

The electromagnetic field and the heat generation rate distribution in the semi-infinite body which is heated by the induction coil, are obtained by solving the Maxwell equations through the analytical method. The impacts of the air gap width, induction coil width, current density and current frequency on the heat generation rate distribution in the workpiece are studied. The results show that the heat generation rate in the workpiece is in direct proportion to the square of the eddy current density and the square of the induction coil width. The heat generation rate follows the exponential attenuation law with the increase of the air gap width. The current density has effects on both the maximum heat generation and the heat generation distribution. When the effect of the air gap is neglected, the higher the current frequency, the larger the maximum heat generation rate. However, when the effect of the air gap is considered, the maximum heat generation rate will increase with the augment of the frequency when the frequency is less than the critical frequency and decrease with the augment of the frequency when the frequency is larger than the critical frequency, which is firstly reported in the paper. Moreover, the higher the current frequency, the heavier the heat generation rate attenuation in the workpiece.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

550-557

Citation:

Online since:

January 2014

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2014 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] E. J. Davies, and P. G. Simpson, Induction heating for industry, Electronics &Power 25 (1979) 508-515.

Google Scholar

[2] R. M. Baker, and C. J. Madsen, High-frequency heating of conductors and nonconductors, Electrical Engineering 64 (1945) 50-57.

DOI: 10.1109/ee.1945.6440854

Google Scholar

[3] H. F. Storm, Induction heating of long cylindrical charges, Electrical Engineering 65 (1946) 369-377.

DOI: 10.1109/ee.1946.6441730

Google Scholar

[4] N. Aymard, and M. Féliachi, and B. Paya, An improved modified surface impedance for transverse electric problems, IEEE transactions on Magnetics 33 (1997) 1267-1270.

DOI: 10.1109/20.582485

Google Scholar

[5] P. D. Agarwal, Eddy-current losses in solid and laminated iron, Transactions of the American institute of electrical engineers, Part I: Communication and Electronics 78 (1959) 169-181.

DOI: 10.1109/tce.1959.6372977

Google Scholar

[6] A. L. Bowden, E. J. Davies, Analytic separation of the factors contributing to the eddy-current loss in magnetically nonlinear steel, IEE Proceedings B 130 (1983) 364-372.

DOI: 10.1049/ip-b.1983.0055

Google Scholar

[7] C. W. Trowbridge, and J. K. Sykulski, Some key developments in computational electromagnetics and their attribution, IEEE transactions on magnetics 42 (2006) 503–508.

DOI: 10.1109/tmag.2006.872491

Google Scholar

[8] R. cardoso mesquita, and Joáo Pedro Assumpcáo Bastos, 3D finite element solution of induction heating problems with efficient time-stepping, IEEE transactions on magnetics, 27 (1991) 4065–4068.

DOI: 10.1109/20.104994

Google Scholar

[9] L. Gong, R. Hagel, and R. Unbehauen, A new approach to the nonlinear eddy current field coupled to the nonlinear heat transfer, IEEE Transactions on Industry Applications 31 (1995) 733-736.

DOI: 10.1109/28.395281

Google Scholar

[10] F. Bioul, and F. Dupret, Application of asymptotic expansions to model two dimensional induction heating systems. Part I: calculation of electromagnetic field distribution, IEEE transactions on magnetics, 41 (2005) 2496–2505.

DOI: 10.1109/tmag.2005.854325

Google Scholar

[11] K. F. Wang, S. Chandrasekar, and H. T. Y. Yang, Finite-element simulation of induction heat treatment, Journal of Materials Engineering and Performance 1 (1992) 97–112.

DOI: 10.1007/bf02650041

Google Scholar

[12] P. Urbanek, A. Skorek, and M. B. Zaremba, Magnetic flux and temperature analysis in induction heated steel cylinder, IEEE transactions on magnetics 30 (1994) 3328–3330.

DOI: 10.1109/20.312650

Google Scholar

[13] G. D. Garbulsky, P. Marino, and A. Pignotti, Numerical model of induction heating of steel-tube ends, IEEE transactions on magnetics 33 (1997) 746-752.

DOI: 10.1109/20.560108

Google Scholar

[14] C. Chaboudez, S. Clain, R. Glardon, D. Mari, J. Rappaz, M. Swierkosz, Numerical modeling in induction heating for axisymmetric geometries, IEEE transactions on magnetics, 33 (1997) 739-745.

DOI: 10.1109/20.560107

Google Scholar

[15] J. Nerg, and J. Partanen, Numerical solution of 2D and 3D induction heating problems with nonlinear material properties taken into account, IEEE transactions on magnetics 36 (2000) 3119-3121.

DOI: 10.1109/20.908705

Google Scholar

[16] U. Lüdtke, D. Schulze, Numerical simulation of continuous induction steel bar end heating with material properties depending on temperature and magnetic field, IEEE transactions on magnetics 34 (1998) 3110-3113.

DOI: 10.1109/20.717728

Google Scholar

[17] M. Enokizono, H. Tanabe, Numerical analysis of high-frequency induction heating including temperature dependence of material characteristics, IEEE transactions on magnetics 31 (1995) 2438-2444.

DOI: 10.1109/20.390154

Google Scholar

[18] M. Feliachi, and G. Develey, Magneto-thermal behavior finite element analysis for ferromagn-etic materials in induction heating devices, IEEE transactions on magnetics 27 (1991) 5235-5237.

DOI: 10.1109/20.278798

Google Scholar

[19] A. Razek, J. L. Coulomb, M. Feliachi, and J.C. Sabonnadiere, Conception of an air-gap element for the dynamic analysis of the electromagnetic field in electric machines, IEEE Transaction on magnetics 18 (1982) 655-659.

DOI: 10.1109/tmag.1982.1061898

Google Scholar

[20] D. Rodger, H. C. Lai and P. J. Leonard, Coupled elements for problems involving movement, IEEE Transaction on magnetics 26 (1990) 548-550.

DOI: 10.1109/20.106375

Google Scholar

[21] I.A. Tsukerman, Overlapping finite elements for problems with movement , IEEE Transaction on magnetics 28 (1992) 2247–2249.

DOI: 10.1109/20.179458

Google Scholar

[22] A. Demenko, Movement simulation in finite element analysis of electric machine dynamics, IEEE Transaction on magnetics 32 (1996) 1553-1556.

DOI: 10.1109/20.497547

Google Scholar

[23] O. Bíró, and K. Preis, On the use of the magnetic vector potential in the finite element analysis of three-dimensional eddy currents, IEEE Transaction on magnetics 25 (1989) 3145- 3159.

DOI: 10.1109/20.34388

Google Scholar