Double-Catalyzed Base-Acid Synthesis of Chestnut Shell Pigment Resin Cross-Linked with Formaldehyde

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An approach to synthesize melanin-formaldehyde resin has been developed. The pigment extracted from chestnut shells, a bio-waste from food industry, was employed as the melanin. The synthesis implemented by a double-catalyzed process, namely, base-catalysis and then acid catalysis. The process was optimized and its performance was evaluated on the basis of the cation exchange capacity of the obtained resin. The optimum reaction condition was found to be base-catalysis using NaOH at pH 11.2, 70 °C and the formaldehyde (37%, m/v) to melanin ratio of 2.33 mL/g for 4 hours and then acid-catalysis by HCl at pH 1.5 and 80 °C for 4 hours. The resin can be used as an effective and inexpensive sorbent for Cu (II) removal from aqueous solutions.

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663-668

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July 2014

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© 2014 Trans Tech Publications Ltd. All Rights Reserved

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