Optimization of Process Parameters during Friction Stir Welding of Dissimilar Aluminium Alloys (AA 5083 & AA 6061) Using Taguchi L9 Orthogonal Array

Article Preview

Abstract:

In the present study AA5083 and AA6061 were welded using friction stir welding process by controlling the various welding parameters viz. rotational speed, welding speed and Tool axial force for two different tool profiles. Aluminum alloys 5083 and 6061 have similar properties and they both are widely used in marine industries and other transportation industries. In this work the effect of various parameters on the mechanical properties viz. tensile strength and impact strength were studied. In this study the Taguchi approach was used as a design of experiment to set optimum parameters. The experiments were done using Taguchi’s L9 orthogonal array. Analysis of variance test was also performed to obtain the effect of the parameters on the weld strength. Both DOE and ANOVA were performed using MINITAB software.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

630-635

Citation:

Online since:

July 2014

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2014 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] K. Elangovan,V. Balasubramanian, Influences of pin profile and rotational speed of the tool on the formation of friction stir processing zone in AA2219 aluminium alloy,. Materials Science and Engineering A459 (2007), 7-18.

DOI: 10.1016/j.msea.2006.12.124

Google Scholar

[2] Shashi Prakash Dwivedi, Effect of process parameters on tensile strength of friction stir welding A356/C355 aluminum alloys joint, Journal of mechanical science and technology 28(1) (2014)285~291.

DOI: 10.1007/s12206-013-0967-0

Google Scholar

[3] M. Jayaraman, R. Sivasubramanian, V. Balasubramanian, A.K. Lakshminarayanan, Optimization of process parameters for friction stir welding of cast aluminium A319 by Taguchi method, JSIR 68(1) 36-43.

DOI: 10.22486/iwj.v41i2.178090

Google Scholar

[4] M. Ghosh, K. Kumar, S.V. Kailas, A.K. Ray, Optimization of friction stri welding parameters for dissimilar aluminum alloys, Materials and design 31 (2010) 3033-3037.

DOI: 10.1016/j.matdes.2010.01.028

Google Scholar

[5] Saad Ahmed Khodir, Toshiya Shibayanagi, Friction stir welding of dissimilar AA2024 and AA7075 aluminum alloys, Materials and science engineering B 148 (2008) 82-87.

DOI: 10.1016/j.mseb.2007.09.024

Google Scholar

[6] R. Nandan et al, Recent Advances in Friction Stir Welding-Process, Weldment Structure and Properties, Progress in Material Science 53, 2008, 980-1023.

DOI: 10.1016/j.pmatsci.2008.05.001

Google Scholar

[7] Y.G. Kim et al, Three defect types in friction stir welding of aluminium die casting alloy.

Google Scholar