Towards Energy Intensity Reduction of Machining Fabrication Procedures

A.V. Karpov

doi:10.4028/www.scientific.net/AMM.756.111

Paper Titles

Dependence of Silicon and Manganese Content in the Weld Metal on the Welding Current and Method of Gas Shielding
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Diffusion and Mechanical Stresses in a Material with Two-Component Coating at External Heating
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Towards Energy Intensity Reduction of Machining Fabrication Procedures
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Machinability of Calcium Steel in Deep Hole Drilling with Small Diameters Gun Drills
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Study of the Rheological Properties of Materials at the Blade Processing on Example of Milling Nickel-Chromium Alloy 10H11N23T3 MR VD
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Influence of Chip Formation Characteristics on Flank Contact Load Distribution in Titanium Alloy Cutting
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Increasing Efficiency by Applying the Arc Covered-Electrode Welding for Repairing Magnetized Pipelines
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HomeApplied Mechanics and MaterialsApplied Mechanics and Materials Vol. 756Towards Energy Intensity Reduction of Machining...

Towards Energy Intensity Reduction of Machining Fabrication Procedures

Abstract:

The article is devoted to the rational consumption of energy resources when processing of blanks of machine component parts with metal-cutting tools during machine-building production. The scientific and methodological approach to the establishment of energy-efficient processing conditions is proposed, the one is based on the optimization of fabrication procedures according to new energy efficiency criterion. It was given the study of advantages and disadvantages of known methods of fabrication procedures optimization according to the criterion of the lowest specific energy intensity. New integral indicator of energy efficiency of cutting operation is formulated as a ratio of constructional material specific energy intensity to the specific energy consumption in the cutting area. The methods of determining of energy efficiency figure with taking into account the properties of processed material, the behaviors of its deformation and fracture, type of formed chippings and technological purpose of processing are offered. Optimization of machining fabrication procedures with usage of new criterion permits reduction of energy costs in the cutting area by 18-22% in comparison with applicable processing conditions.

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Periodical:

Applied Mechanics and Materials (Volume 756)

Pages:

111-115

DOI:

https://doi.org/10.4028/www.scientific.net/AMM.756.111

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Online since:

April 2015

Authors:

A.V. Karpov

Keywords:

Cutting System, Energy Efficiency, Energy Intensity, Machining Fabrication Procedures, Optimal Cutting Conditions, Optimization of Fabrication Procedures

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