Prediction of Surface Roughness in Magneto Rheological Abrasive Flow Finishing Process by Artificial Neural Networks and Regression Analysis

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In this study, to predict the surface roughness of stainless steel-304 in Magneto rheological Abrasive flow finishing (MRAFF) process, an artificial neural network (ANN) and regression models have been developed. In this models, the parameters such as hydraulic pressure, current to the electromagnet and number of cycles were taken as variables of the model.Taguchi’s technique has been used for designing the experiments in order to observe the different values of surface roughness . A neural network with feed forward with the help of back propagation was made up of 27 input neurons, 7 hidden neurons and one output neuron. The 6 sets of experiments were randomly selected from orthogonal array for training and residuals were used to analyze the performance. To check the validity of regression model and to determine the significant parameter affecting the surface roughness, Analysis of variance (ANOVA) and F-test were made. The numerical analysis depict that the current to the electromagnet was an paramount parameter on surface roughness.Key words: MRAFF, ANN, Regression analysis

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June 2015

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