A New Rough Machining Approach for a Ruled Surface Impeller

Article Preview

Abstract:

In order to improve the efficiency of integrated impeller rough machining and make up the deficiency of commercial computer aided manufacturing (CAM) software in five-axis plunge milling, a ruled surface impeller plunge milling method was presented. Boundary vectors were generated according to an impeller’s ruled surface blade. Quaternion interpolation algorithm was used to interpolate cutter axes according to these boundary vectors. The computing formula of row spacing and stepover are deduced to ensure high material removal rate and machining efficiency. Hub surface and a blade finishing cutting path were also generated. Based on the algorithm, an integrated special impeller plunge milling CAM software was independently developed. The generated cutting path was simulated and also carried out practically. Simulation and experimental results show that this method improves the efficiency of impeller parts rough machining to a certain extent.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

53-58

Citation:

Online since:

July 2011

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2011 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] J. Tlusty, S. Smith, and W. R. Winfough, in: Techniques for the use of long slender end mills in high-speed milling, Annual CIRP, no. 1, p.393–396, (1996).

DOI: 10.1016/s0007-8506(07)63088-1

Google Scholar

[2] Y. S. Lee and T. C. Chang, in: CASCAM-an automated system for sculptured surface machining, "Computer Industry, no. 16, p.321–342, (1992).

DOI: 10.1016/0166-3615(91)90073-i

Google Scholar

[3] Y. S. Lee and T. C. Chang, in: Using virtual boundaries for the planning and machining of protrusion free-form features, Computer Industry, no. 25, p.173–187, (1994).

DOI: 10.1016/0166-3615(94)90047-7

Google Scholar

[4] Y. S. Lee and T. C. Chang, in: Automatic cutter selection for 5-axis sculptured surface machining, International Journal of Production Research, no. 34, p.977–998, (1996).

DOI: 10.1080/00207549608904946

Google Scholar

[5] J. Fan and A. Ball, in: Quadric method for cutter orientation in five-axis sculptured surface machining, International Journal of Machine Tools and Manufacture, vol. 48, no. 7-8, p.788–801, (2008).

DOI: 10.1016/j.ijmachtools.2007.12.004

Google Scholar

[6] E. Ahmed and T. Hamdy, in: Optimal CNC plunger selection and toolpoint generation for roughing sculptured surfaces cavity, Journal of Manufacturing Science and Engineering, no. 128, p.1025–1029, (2006).

DOI: 10.1115/1.2280873

Google Scholar

[7] E. L. Bohez, S. S. Ranjith, K. Pole, J. R. Duflou, and T. Tar, in: A geometric modeling and five-axis machining algorithm for centrifugal impellers, Journal of Manufacturing Systems, vol. 16, no. 6, p.422–436, (1997).

DOI: 10.1016/s0278-6125(97)81700-1

Google Scholar

[8] H. T. Young, L. C. Chuang, K. Gerschwiler, and S. Kamps, in: A fiveaxis rough machining approach for a centrifugal impeller, International Journal of Advanced Manufacturing Technology, vol. 23, no. 3-4, p.233–239, (2004).

DOI: 10.1007/s00170-003-1677-z

Google Scholar

[9] MasterCAM. (2005) CAD/CAM system. [Online]. Available: http: /www. mastercam. com.

Google Scholar

[10] Siemens. (2010) Siemens PLM software. [Online]. Available: http: /www. ugs. com. cn.

Google Scholar

[11] Q. Liang, Y. Wang, H. Fu, and Z. Han, in: Cutting path planning for ruled surface impellers, Chinese Journal of Aeronautics, vol. 21, no. 5, (2008).

Google Scholar

[12] E. B. Dam, M. Koch, and M. Lillholm, in: Quaternion, interpolation and animation, Department of Computer Science, University of Copenhagen, Tech. Rep. DIKU-TR-98, (1998).

Google Scholar