Coupled Field Transient Thermo - Structural Analysis of Inhibited Sintering Process

Article Preview

Abstract:

Proliferation in the use of digital data in manufacturing led to a new industrial revolution by virtue of which user groups and researchers from multiple industrial enterprises have introduced Rapid Prototyping (RP) into their product development processes. This paper presents a coupled field thermos-structural analysis of new RP process namely, Selective Inhibition Sintering Process (SISP) for the evaluation on the effect of temperature in various polymer materials. The present study provides information of the requirement of heat source to achieve effective sintering phenomenon. The structured Finite Element (FE) model with a dimension of 30 X 30 X 1.5 mm is considered for the analysis where in different heat quantity is applied in an iterative manner to examine the sintering temperature. Based on the simulation results, for each polymer, required amount of heat to observe sintering characteristics is evaluated. The effect of applied heat on the examination of structural aspects of polymer materials including thermal stress, distortion and displacement is carried out. The simulation results affirms that the polymer materials are within in the safe structural and thermal limit and the selection of low cost heat source will be useful for the development of cost-effective SISP system.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

663-667

Citation:

Online since:

November 2015

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2015 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] C. K. Chua, K. F. Leong, Rapid Prototyping: Principles and Applications in Manufacturing, John Wiley & Sons, (1998).

Google Scholar

[2] B. Asiabanpour, B. Khoshnevis, K. Palmer and M. Mojdeh, Advancements in the SIS process, In Proceedings from the 14th SFF Symposium, Austin, Texas, (2003) 25-38.

DOI: 10.1108/13552540310455638

Google Scholar

[3] B. Khoshnevis, B. Asiabanpour, M. Mojdeh, and K. Palmer, SIS – A New SFF Method Based on Powder Sintering, Rapid Prototyping Journal, 1 (2003) 30-36.

DOI: 10.1108/13552540310455638

Google Scholar

[4] B. Asiabanpour, K. Palmer and B. Khoshnevis, An experimental study of surface quality and dimensional accuracy for selective inhibition of sintering, Rapid Prototyping Journal, 10 (2004) 181-192.

DOI: 10.1108/13552540410539003

Google Scholar

[5] B. Khoshnevis and B. Asiabanpour, Selective inhibition of sintering, Rapid Prototyping: Theory and Practice, 8 (2000) 197-220.

DOI: 10.1007/0-387-23291-5_8

Google Scholar

[6] B. Khoshnevis and B. Asiabanpour, Machine path generation for the SIS process, Robotics and Computer-Integrated Manufacturing, 20 (2004) 167–175.

DOI: 10.1016/j.rcim.2003.10.005

Google Scholar

[7] B. Asiabanpour, K. Palmer and B. Khoshnevis, Performance factors in the selective inhibition of sintering process, Industrial Engineering Research Conference, Portland, OR, (2003).

Google Scholar

[8] B. Asiabanpour, R. Cano, L. VanWagner, T. McCormick and F. Wasik, New design for conserving polymer powder for the SIS rapid prototyping process, In Proc. 16th Inter. Solid Freeform Fabrication (SFF) Symposium, (2005) 86-97.

DOI: 10.1108/13552540710750889

Google Scholar

[9] X. Fangxia, H. Xinbo, C. Shunli, and Q. Xuanhui, Structural and mechanical characteristics of porous 316L stainless steel fabricated by indirect selective laser sintering, Journal of Materials Processing Technology, 213 (2013) 838–843.

DOI: 10.1016/j.jmatprotec.2012.12.014

Google Scholar

[10] D. L. Bourell, T. J. Watt, D. K. Leigh and B. Fulcher, Performance limitations in polymer laser sintering. Physics Procedia, 56 (2014) 147-156.

DOI: 10.1016/j.phpro.2014.08.157

Google Scholar

[11] S. Kumar, Selective Laser Sintering/Melting, Advances in Additive Manufacturing and Tooling, 10 (2014) 93-134.

Google Scholar

[12] I. Theodorakos, F. Zacharatos, R. Geremia, D. Karnakis and I. Zergioti, Selective laser sintering of Ag nanoparticles ink for applications in flexible electronics, Applied Surface Science, 336 (2014) 157-162.

DOI: 10.1016/j.apsusc.2014.10.120

Google Scholar

[13] J. Guo, K. Yanling and D. L. Bourell, Accuracy and mechanical property analysis of LPA12 parts fabricated by laser sintering, Polymer Testing, 42 (2015) 175-180.

DOI: 10.1016/j.polymertesting.2015.01.019

Google Scholar

[14] J. Yin, H. Zhu, L. Ke, W. Lei, C. Dai and D. Zuo, Simulation of temperature distribution in single metallic powder layer for laser micro-sintering, Computational Materials Science, 53 (2012) 333-339.

DOI: 10.1016/j.commatsci.2011.09.012

Google Scholar

[15] A. Roberts, C. J. Wang, R. Esterlein, M. Stanford and D. J. Mynors, A three-dimensional finite element analysis of the temperature field during laser melting of metal powders in additive layer manufacturing, International Journal of Machine Tools & Manufacture, 49 (2009).

DOI: 10.1016/j.ijmachtools.2009.07.004

Google Scholar

[16] R. Patil, and Y. Vinod, Finite element analysis of temperature distribution in single metallic powder layer during metal laser sintering, International Journal of Machine Tools and Manufacture, 47. 7 (2007) 1069-1080.

DOI: 10.1016/j.ijmachtools.2006.09.025

Google Scholar

[17] J. E. Mark, Polymer Data Handbook, 3rd Edition, Oxford University Press, (1999).

Google Scholar