Parametric Influence of Friction Stir Welding on Cast Al6061/20%SiC/2%MoS2 MMC Mechanical Properties

Article Preview

Abstract:

In this work, effect of tool speed and direction of tool rotation of friction stir welding (FSW) process on the cast MMC is analyzed. Aluminum 6061 alloy reinforced with 20% silicon carbide particles added with 2% molybdenum disulphate is prepared by die casting process. Macro and micro-structural analysis is performed to study the size and shape of the constituents, to discover the defects associated with stir welding and quality of weld. Micro-hardness observations are carried out on the parent metal, FSW zone and heat affected zone. It is observed that FSW with high speeds develops higher hardness and most of the higher hardness value occurs in in the order of FSW welding zone, center zone and heat affected zone, and also hardness value of clockwise tool rotation is greater than anti-clockwise tool rotation.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

297-303

Citation:

Online since:

September 2016

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2016 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] Rajiv S. Mishra, Murray W. Mahoney, Friction Stir Welding and Processing, ASM International, (2007).

Google Scholar

[2] John M. Kennedy, Helen H. Moeller, W.S. Johnson, Thermal and Mechanical Behavior of Metal Matrix and Ceramic Matrix Composites, ASTM International, (1990).

DOI: 10.1520/stp1080-eb

Google Scholar

[3] Mohammad Kazem Besharati Givi, Parviz Asadi, Advances in Friction Welding and Processing, Woodhead Publishing, Elsevier, UK, (2014).

Google Scholar

[4] A.H. Feng, B.L. Xiao, Z.Y. Ma, R.S. Chen, Effect of Friction Stir Processing Procedures on Microstructure and Mechanical Properties of Mg-Al-Zn Casting, Metallurgical and Materials Transactions A. 40A (2009) 2447-2456.

DOI: 10.1007/s11661-009-9923-0

Google Scholar

[5] D. Raguraman, D. Muruganandam, N. Senthilkumar, L.A. Kumaraswami dhas, Tensile Strength Prediction on Different FSW Tools Using ANN And Regression Equations, International Journal of Applied Engineering Research. 10(49) (2015) 545-551.

Google Scholar

[6] D. Storjohann, O.M. Barabash, S.A. David, P.S. Sklad, E.E. Bloom, S.S. Babu, Fusion and friction stir welding of aluminum-metal-matrix composites, Metallurgical and Materials Transactions A. 36(11) (2005) 3237-3247.

DOI: 10.1007/s11661-005-0093-4

Google Scholar

[7] Omar S. Salih, Hengan Ou, W. Sun, D.G. McCartney, A review of friction stir welding of aluminium matrix composites, Materials & Design. 86 (2015) 61-71.

DOI: 10.1016/j.matdes.2015.07.071

Google Scholar

[8] T. Prater, Alvin Strauss, George Cook, Brian Gibson, Chase Cox, A Comparative Evaluation of the Wear Resistance of Various Tool Materials in Friction Stir Welding of Metal Matrix Composites, Journal of Materials Engineering and Performance. 22(6) (2013).

DOI: 10.1007/s11665-012-0468-9

Google Scholar

[9] V. Muthukumar, R. Venkatasamy, V. Mariselvam, A. Sureshbabu, N. Senthilkumar, A. Antony George Fernando, Comparative investigation on Mechanical properties of Natural fiber reinforced polyester composites, Applied Mechanics and Materials. 592-594 (2014).

DOI: 10.4028/www.scientific.net/amm.592-594.92

Google Scholar

[10] N. Senthilkumar, K. Kalaichelvan, K. Elangovan, Mechanical Behaviour of Aluminum Particulate Epoxy Composite – Experimental Study and Numerical Simulation, International Journal of Mechanical and Materials Engineering. 7(3) (2012) 214-221.

Google Scholar

[11] N.T. Kumbhar, K. Bhanumurthy, Friction Stir Welding of Al 5052 with Al 6061 Alloys, Journal of Metallurgy. 2012, Doi: 10. 1155/2012/303756.

DOI: 10.1155/2012/303756

Google Scholar

[12] Tracie J. Prater, Alvin M. Strauss, George E. Cook, Brian T. Gibson, Chase D. Cox, A Phenomenological Model for Tool Wear in Friction Stir Welding of Metal Matrix Composites, Metallurgical and Materials Transactions A. 44(8) (2013) 3757-3764.

DOI: 10.1007/s11661-013-1701-3

Google Scholar

[13] N. Senthilkumar, T. Tamizharasan, M. Anbarasan, Mechanical Characterization and Tribological Behaviour of Al-Gr-B4C Metal Matrix Composite prepared by Stir Casting Technique, Journal of Advanced Engineering Research. 1(1) (2014) 48-59.

Google Scholar

[14] J.M. Root, D.P. Field, T.W. Nelson, Crystallographic Texture in the Friction-Stir-Welded Metal Matrix Composite Al6061 with 10 Vol Pct Al2O3, Metallurgical and Materials Transactions A. 40(9) (2009) 2109-2114.

DOI: 10.1007/s11661-009-9883-4

Google Scholar

[15] P. Periyasamy, B. Mohan, V. Balasubramanian, Effect of Heat Input on Mechanical and Metallurgical Properties of Friction Stir Welded AA6061-10% SiCp MMCs, Journal of Materials Engineering and Performance. 21(11) (2012) 2417-2428.

DOI: 10.1007/s11665-012-0176-5

Google Scholar