Applied Mechanics and Materials Vol. 920

Abstract: In recent years, as the automotive industry is growing, one of the major hope for future vehicles is to meet emissions regulations. Automobiles pollute the air, and clean-air laws have made Catalytic Converters a legal requirement because they convert harmful pollutants from an engine's exhaust into cleaner emissions. The device works with the principle of a catalyst, something that causes or speeds up a chemical reaction without itself being changed. But the presence of a catalytic converter increases the exhaust back pressure which has an indirect effect on the engine efficiency ie engine efficiency decreases, thus increasing fuel consumption. The performance of a catalytic converter is substantially affected by the flow distribution inside the substrate, a uniform flow distribution can increase its efficiency, lower the pressure drop and optimize engine performance. The flow distribution in a catalytic converter assembly 15 is governed by the geometry configurations of the inlet and outlet cone section, the substrate, and exhaust gas compositions, and therefore a better design of the catalytic converter is very important. This Project deals with the fundamental understanding and study of complex processes taking place involving fluid flow, pressure, and velocity profiles in the catalytic converter using ANSYS WORKBENCH 2022 R1. The main objective of our analysis is to determine the most effective and optimum design of a Catalytic Converter

Abstract: The medical aspirator is a suction device that operates pneumatically (pump). It is an electrically powered machine that is used in hospitals, health care centers and ambulance for a variety of purpose. It is quite heavy, more expensive and serves a variety of functions. The need for a new device necessitates that it should be compact, easily transportable, portable and which can be used for tele-medication. As a result, a medical aspirator is designed with minimum size, weight and portability to mobilized, an aesthetic design, and idea of planning the machine in a shoulder bag, making it easier for nurse and attendants to carry it and treat their patients in a long-term situation. The new design is an optimized variant of the currently available aspirator, as it can perform all functions without any limitation or drawbacks. As a result, the primary goal of the work is to design an aesthetic and compact medical aspirator to serve for the medical treatment.

Abstract: This study examines the influence of contact factors such as bearing deformation, contact width and contact pressure on cage slide in cylindrical roller bearings. A cylindrical shaped roller bearing test setup is designed in order to determine the operating speed of bearing components under varying working circumstances. Solid and hollow roller bearings are analyzed using finite element technique, and the contact parameters are obtained. The cage slip obtained by experimental work is correlated with the contact parameters of hollow and solid shaped roller bearings. The specific load acting on solid rollers at various angular positions and the corresponding bearing deflection are obtained by FEA and the bearing run out is estimated. A new methodology is developed for deriving the contact mechanics of hollow roller to predict contact pressure and contact width from the roller deflection. The effect of hollowness on these parameters is derived and the corresponding cage slip is correlated. The effect of hollowness on bending and resultant stresses is obtained by numerical and analytical methods to correlate the stability of hollow roller bearing with the percentage of hollowness.

Abstract: In the current industrial environment, products’ life cycles have become shorter and the need for more sophisticated molds with free-form surfaces has drastically increased. However, the polishing process of a product needs the exceptional skill of an experienced master. It is difficult to increase productivity if the manually operative process is not automated. So, the main objective of this project is to reduce manpower and time consumption of the polishing process in the industry. Which leads to increases in the productivity rate. This project deals with the automation of polishing work by the use of an industrial mechanical arm with a conveyor. Since polishing work, which takes much time, requires experience, patience, and skill, it is manually performed by skilled workers. This project aims at rationalizing such difficult polishing work by introducing a mechanical arm with conveyor and CAD technology. The arm can be equipped with a polishing tool, i.e., Buffing wheels, also known as mops, are either made from cotton or wool cloth and come bleached or unbleached. In addition, the project is to achieve a robust process that results in a consistent surface finish, the roughness of which can be specified and controlled.

Abstract: We have proposed a building automation system to control the active systems such as lightning including artificial lighting on/off, air conditioners and safety features like earthquake alarm, fire alarm and gas alarm to make the building services more advanced.

Abstract: Immersive experiences through Mixed Reality (MR) are revolutionizing the way people connect and interact with each other and things around them. MR is the umbrella term that binds all spatial computing technologies which blends real and virtual environments. It holds the potential to provide things beyond imagination while simultaneously making deeper and more meaningful engagement possible. A new engineer to be equipped with the know-how of an OP (Operational Procedure) of machinery, this virtual laboratory helps to know the intricate details of the machinery and tools. The virtual laboratory combines the use of MR technologies, such as augmented reality (AR) and virtual reality (VR), with advanced 3D modeling tools. This virtual laboratory has the potential to revolutionize the sustainable design process by providing an immersive and flexible platform for experimentation, analysis, and collaboration. This project focuses on helping the user to visualize the machine (i.e., Single Drum Piston) and its functionalities through an immersive experience and understand the visual empathy of it. Through 3D Modelling technology, Plane detection and algorithms written with C# script we built this solution with the incorporation of Autodesk Maya and Unity Game Engine. The built solution can be experienced immersive by viewing it through a mobile placed in a headset (Aryzon Headset). This MR experience provides realistic virtual presentations which eases learning of complex modules while analytics ensure understanding of outcomes. It can empower designers and researchers to explore innovative design solutions, optimize resource utilization, and ultimately contribute to the development of more sustainable built environments. This can be incorporated in various other fields like automobile manufacturing, machine industries, construction tool manufacturing, real estate buildings & landscapes, home appliances and furniture, interior design, medical institution, and educational institutions.

Abstract: Currently, the manufacturing industries play an important part in the global economy. I t is critical for the industries to maintain the high standards of goods and products. Various machines / systems have been developed for determining dimensional stability or the lack of filling in a casting product, thereby rejecting the defective products. The existence of the casting product is detected using an infrared or ultrasonic sensor. When a product arrives along the conveyer, the sensor can detect its measurements. If the product has the necessary proportions and dimensions, it is moved to the accepted bin; otherwise, it is denied by a pneumatic actuator and placed in the rejecter bin. Eventually, a profound learning model that categorizes into two different categories has been studied to automate the manual inspection procedure in the casting failure system. This automated casting fault separation machine is accurate, reliable and low cost which makes it suitable for small scale industries with easy segregation of high quality products. The objective of this paper is to review the various automatic systems developed for separating casting fault.

Abstract: Lean manufacturing aids improved productivity and product quality by identifying and eliminating waste. The present work aims to utilize Value Stream Mapping (VSM), a lean manufacturing technique to minimize the cycle time in the production of valves. A current state map is developed with available information gathered from the production unit, to identify the time-consuming factors like waiting time, improper inspection, and the lack of material and resources for manufacturing. Problem-solving techniques like 5s, JIT, KANBAN, and KAIZEN are used to reduce time-consuming activities. Value-Added and Non-value-added activities are identified through Current State Map. Activities such as placing a purchase order, drawing, assembling, testing, packaging, and shipping are Value-added activities. Non-Value-added activities are identified as rework, inspection, movement, waiting for the next process, and over-processing. The job waiting time between the next process is reduced by 70% using the future state map and the productivity is enhanced.

Abstract: In the current unstable economy, every fabricating sector has continuously made attempts to ensure its survival by adopting new and effective procedures to improve productivity. The industry's production issues were brought on by poor equipment handling, a lack of inventory classification, and an unorganized storage area. So, the objective is to reduce the waste, risk of labour, production cost, and time, and increase the workspace and production, thus gradually influencing the industry's overall profit. It can be achieved by implementing the most relevant lean techniques. Lean, an emerging technology, is used in manufacturing sectors to find and eliminate waste and increase efficiency. It is a completely customer-based strategy that concentrates on the value chain and its improvement. In this paper, lean analysis suggests using a 5S for restructuring the storage area, Kanban, and Kaizen for properly handling waste. It is observed that there is a significant improvement after this implementation.

Abstract: This study investigated the effect of rock-water interaction on microstructural properties of various weathering grade sandstone. Sandstone samples were acquired from the Sor-Range coal mine area, Pakistan, and were investigated using a tabletop scanning electron microscope (SEM). The characteristics of microstructures from micrographs were obtained using ImageJ software. According to the findings an increase in wet and dry cycles significantly affects the microstructures (pore spaces and microcracks). The porosity and microcracks density of sandstone increases with the number of wet and dry cycles. Furthermore, the length of microcracks increases as the weathering grade increases. As variation in rock macroscopic mechanical characteristics is directly associated with the deterioration of microstructures. Therefore, analyzing the effect of water-rock interaction in various weathering grades of rock can offer a more accurate reference index for assessing the stability of geotechnical structures.