Paper Titles

Terbium Complex Triboluminophore for Optical Sensorics
p.31

3-py-TTF: Efficient and Simple Colorimetric Sensor for Copper Ion in Aqueous Solutions
p.35

Research on SOFC of Composite Anode Material SrMoO₃-YSZ Impregnated with Gd_0.2Ce_0.8O_1.9 by Hard Template Method
p.39

Furniture Materials Research in Kinmen
p.45

A Methodology for Longitudinal Tooth Flank Crowning of the Helical Gear on a CNC Honing Machine
p.53

Laser Transmission Welding of Thermoplastic: Experimental Investigation Using Polycarbonate
p.63

Design and Fabrication of PDMS MLA Based on Digital Maskless Lithography Method
p.71

Research on the Impact of Increase Pressure on the Homogeneity of the Cast in Die Casting Technology
p.77

Mechanical Properties Research of Planar K-Joint
p.83

HomeAdvanced Materials ResearchAdvanced Materials Research Vol. 1091A Methodology for Longitudinal Tooth Flank...

A Methodology for Longitudinal Tooth Flank Crowning of the Helical Gear on a CNC Honing Machine

Article Preview

Abstract:

The gear honing is the most economical way for hard finishing an involute helical gear after hobbing and heat treatment or after shaving and heat treatment. The gear honing can also be applied to the modification of gear tooth surfaces to compensate for the distortions that occur during heat treatment process. Most published papers on the technology of gear honing describes on the principle of generated gear surface. However, the longitudinal tooth flank crowning of a helical gear with honing has not been investigated yet. Therefore, in this paper, we proposed a novel method for longitudinal tooth flank crowning of work gear surfaces by setting a crossed angle between the honing cutter and work gear axes as a linear function of honing cutter's traverse feed in the honing process. A mathematical model for the tooth profile of work gear honed by a standard honing cutter is also established. Three numeral examples are presented to illustrate and verify the merits of the proposed gear honing method in longitudinal crowning.

You might also be interested in these eBooks

Future Materials and Manufacturing Materials Processing

Info:

Periodical:

Advanced Materials Research (Volume 1091)

Pages:

53-62

DOI:

https://doi.org/10.4028/www.scientific.net/AMR.1091.53

Citation:

Cite this paper

Online since:

February 2015

Authors:

Van The Tran*, Ruei Hung Hsu, Chung Biau Tsay

Keywords:

Gear Honing, Helical Gear, Longitudinal Crowning, Mathematical Model, Tooth Flank

Export:

RIS, BibTeX

Price:

Permissions CCC:

Request Permissions

Permissions PLS:

Request Permissions

Сopyright:

© 2015 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

* - Corresponding Author

[1] F.L. Litvin: Theory of Gearing, NASA RP-1212 (AVSCOM 88-C-C035), Washington, DC (1989).

[2] F.L. Litvin: Gear Geometry and Applied Theory, PTR Prentice Hall, Englewood Cliffs, NJ (1994), pp.412-468.

[3] K. J. Davis: Method of Honing a Gear, Utility Patent No. 333, 065 (1966).

[4] J.P. Dugas: Rotary Gear Honing, The 16th Annual AGMA Gear Symposium (April, 1988), p.36–38.

[5] J.P. Dugas: Gear Finishing by Shaving, Rolling & Honing - Part II, Gear Technology (June, 1992), p.24–30.

[6] F. Klocke: Manufacturing Processes 2- Grinding, Honing, Lapping, RWTHedition, RWTH Aachen (2009), pp.334-337.

DOI: 10.1007/978-3-540-92259-9

[7] N.W. Wright, H. Schriefer: Basic Honing and Advanced Free- Form Honing, Gear Technology (August, 1997), p.26–33.

[8] N. Amini, H. Westberg, F. Klocke and T. K¨ollner: An Experimental Study on the Effect of Power Honing on Gear Surface Topography, Gear Technol. 16 (1) (1999), p.11–18.

[9] H.K. Tonshoff, T. Friemuth and C. Marzenell: Properties of Honed Gears During lifetime, CIRP Annals-Manufacturing Technology, Vol. 49, Issue 1 (2000), p.431–434.

DOI: 10.1016/s0007-8506(07)62982-5

[10] I.H. Seol, F.L. Litvin: Computerized Generation and Simulation of Meshing of Modified Spur and Helical Gears Manufactured by Shaving, Computer Methods in Applied Mechanics and Engineering 190 (2001), pp.5037-5055.

DOI: 10.1016/s0045-7825(00)00362-5

[11] T. Yu, Y.X. Qian, K. Dong and S.Y. Wang: Improving the Precision of Gear Honing with External Honing Ring Using Diamond Dressing Gear, Advanced Materials Research Vol. 135 (2010), pp.111-115.

DOI: 10.4028/www.scientific.net/amr.135.111

[12] S. P. Santosa, L.C. Brandão, L.H. Gallicchio and Z.C. Silveira: Finishing Process Analysis Between Honing and Hard Hobbing in Pinion Gears Applied to a Steering System, Energy Procedia, Volume 14 (2012), p.2–8.

DOI: 10.1016/j.egypro.2011.12.888

[13] D.T. Mehta, M.G. Rathi: A Review an Internal Gear Honing, International Journal of Engineering Research & Technology (IJERT), Vol. 2 Issue 5 (May, 2013).

[14] C.H. Hung, J.H. Liu, S.L. Chang and H.J. Lin: Simulation of Gear Shaving with Considerations on Cutter Assembly Errors and Machine Setting Parameters, Journal of Advanced Manufacturing 35 (3–4) (2007), p.400–407.

DOI: 10.1007/s00170-007-1176-8

[15] S.L. Chang, H.J. Lin, C.H. Chu, J.H. Liu and C.H. Hung: Simulation of Gear Shaving Machine and Tooth Contact Analysis of the Shaved Gears, The IAENG International Conference on Industrial Engineering, Hong Kong (2007), p.2187–2192.

[16] R.H. Hsu, Z.H. Fong: Analysis of Auxiliary Crowning in Parallel Gear Shaving, Mechanism and Machine Theory 45 (2010), p.1298–1313.

DOI: 10.1016/j.mechmachtheory.2010.04.002

[17] V.T. Tran, R.H. Hsu and C.B. Tsay: Tooth Contact Analysis of Double-Crowned Involute Helical Pairs Shaved by a Crowning Mechanism with Parallel Shaving Cutters, Mechanism and Machine Theory, Vol. 79 (2014), p.198–216.

DOI: 10.1016/j.mechmachtheory.2014.04.012