Influence on Cutting Forces and Vibration in High Speed Machining Pocket Corner
High speed milling hardened mould steel (above HRC50) at pocket corner generates the cutting forces increase and vibration gets fiercely because of the sudden change of cutting direction. It will cause serious wear and possible breakage of cutting tool, and poor quality of parts. Hence, the need to select reasonable cutting parameters and adopt appropriate cutting strategies will help them to achieve their goal. In this paper, the effects cutting parameters including cutting speed, pocket corner angle, feed rate per tooth and radial depth of cut on cutting force and vibration are studied. The results show that sharper pocket corner results in the increase of cutting force and makes vibration strong. Cutting force increase with the increase of cutting speeding, feed per tooth and radial depth of cut. The optimum of cutting speed leads to the decrease of vibration. It is proposed that cutting parameters should be optimized to improve tool life and processing efficiency.
Zhengyi Jiang, Shanqing Li, Jianmin Zeng, Xiaoping Liao and Daoguo Yang
D. W. Tang et al., "Influence on Cutting Forces and Vibration in High Speed Machining Pocket Corner", Advanced Materials Research, Vols. 189-193, pp. 3084-3088, 2011