Manufacturing Process Technology

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Authors: Wen Li, Lin Song Yan, De Yuan Zhang
Abstract: Based on ultrasonic elliptical vibration cutting (UEVC) model, kinematical formulas of elliptical vibration cutting(EVC) is established, the paper presented relationship of vibration parameters effecting on surface roughness, machining accuracy and machining efficiency, revealed UEVC characteristics of high frequency and small amplitude are more conducive to improve surface roughness, advance EVC machining efficiency. Experiences of cutting the weak rigidity workpiece by the designed adjusting frequency elliptical transducer is proved that compared conventional turning, increasing vibration frequency and decreasing amplitude are result in improve surface roughness, and compared low frequency EVC, decrease amplitude are result in reduce the height of vibration ripples in cutting direction, and advance machining efficiency. So high frequency and small amplitude EVC is more conducive to precision machining and ultra-precision machining.
Authors: Yue Hao Luo, De Yuan Zhang, Hua Wei Chen
Abstract: Magnetron sputtering metallic or non-metallic materials on epoxy resin coating surface can effectively reduce the friction, improve the wear resistance and inhibit the abrasion, loss and so on. Sputtering Ti/C on the epoxy resin coating can modify the surface, it is proved that the friction can be reduced and wear resistance can be improved on different levels by the experimental results, and in this paper, the mechanism of friction reduction and wear resistance improvement is also investigated and researched comprehensively. By analysis, the layered structure produced by sputtering C can play an important role of lubricating, and the diamond film or diamond-like carbon film can exist on the coating surface, which can play an important role of wear resistance. This study lays the foundation for research on the modification of coating surface.
Authors: Shuang Ping Yang, Yan Bin Chi, Miao Wang, Yu Xian Duan, Yang Ni, Zhi Yu Wang
Abstract: At the present of the material and fuel, in order to keep good fluidity and high desulfurization capacity of the slag of 380m3 blast furnace of YIGANG, the article described the influence of the contents of MgO,Al2O3 and basicity on the melting temperature and fluidity of the blast furnace slag based on the four main contents(CaO,SiO2,MgO,Al2O3) of the slag. The result shows that the Ca0/SiO2 in the slag should be controlled between 1.1- 1.2 and the temperature of slag be not lower than 1450 °C.
Authors: An Guo Huang, Wei Huang, Jing Fu Liu, Hu Zhang, Wei Yu, Zhi Yuan Li
Abstract: To analyze the feasibility about diffusion bonding of Ti-6Al-4V alloy (represented by TC4 below) and type 25 low carbon steel (represented by 25-steel below), two kinds of experiments have been conducted by Gleeble-1500. One is directly diffusion bonding research of TC4 and 25-steel, the other is diffusion bonding of TC4 and 25-steel with adding Ni intermediate layer. The surface microstructures and the phase composition of bonding Joint have been systematic analysis through scanning electron microscope (SEM), energy spectrometer and XRD. Results indicated that the Ni intermediate layer largely improve the strength of joints observably, by suppressing the harmful diffusion between two sorts of based metal to avoid the appearance of harmful intermetallics in the joints.
Authors: Yong Tian, Zhuang Li
Abstract: In this study, non-lead machinable austenitic stainless steel was investigated through performing the machinability tests using a CA6164 lathe. The metallurgical properties, machinability and mechanical properties of the developed alloy were compared with those of the conventional austenitic stainless steel 1Cr18Ni9Ti. The results have shown that the inclusions were composed of MnS, Bi, CuO and Ti4C2S2 in the developed non-lead machinable austenitic stainless steel. Bismuth is an important factor to improve the machinability of austenitic stainless steel, and it has a distinct advantage over lead. The presence of alloying additives contributes to the improvement of the machinability of the developed austenitic stainless steel. The mechanical properties of non-lead machinable austenitic stainless steel exhibit a good combination of tensile strength and total elongation, despite the inclusion had a minor detrimental effect on them.
Authors: Ji Liang Wu, De Yuan Zhang, Xing Gang Jiang
Abstract: This paper analyzed the velocity field of the section between outlet orifice and the conical swirl chamber with a kind of single inlet pressure atomizer using CFD (Computational Fluid Dynamics) method. A method of modifying the outlet orifice position referring to the swirl chamber in order to improve the spray angle and its homogeneity is proposed. The result of the experiments shows that it is a feasible method to improve the quality of this kind of atomizer.
Authors: Wen Jian Wang, Hong Zhuo, Jun Guo, Qi Yue Liu
Abstract: The aim of this study was to investigate the friction and wear behavior of GCr15/1045 steel under different nano-particle additive conditions using a reciprocating horizontal tribometer. The results indicate that the nano-particle additives could decrease friction coefficient of CGr15/1045 steel and reduce the wear of material compared with the dry condition. Nano-particles play an important role of polishing the micro-gibbosity of contact surfaces during the friction process. The nano-particles of Ca10(PO4)6, TiO2 and TiN can form the self-repairing film on the worn surface of 1045 steel. The analysis indicates that the self-repairing effect of nano-particle of TiN is best and the self-repairing effect of nano-particle of TiO2 is worst.
Authors: You Wang Hu, Xiao Yan Sun, Jian Duan
Abstract: Organic light-emitting diodes (OLEDs) with inserting an ultrathin sol–gel titanium oxide (TiO2) buffer layer between the ITO anode and hole transport layer (HTL) were fabricated. The carrier injection and the device efficiency were affected by surface morphology of TiO2, which was changed by different plasma pre-treatment of ITO. Treated by CF4 plasma, the TiO2 layer is the smoothest, and treated by H2 plasma it is like island. The TiO2 layer like island is favor of carrier injection from the anode, which was attributed to the point discharged.
Authors: Yan Ting Ni, Jing Min Li, Yi Wang, Jin Yao
Abstract: In terms of transforming supply chain into integrated value systems, the benefits of Early Supplier Involvement (ESI) in product development have been widely accepted. As far as variety management and online configuration are concerned, the difficulties of ESI in online mass customization manifest themselves through two main aspects: (1) Support the seamless information integration with respect to its high variety and large volume not only among internal functions but also with external suppliers; (2) Support real-time online configuration for product configuration generation and optimization based on customer requirements and supplier capabilities. Accordingly, this work proposes two potential solutions. PFA-based integrated information model is established to synchronize the PFA generic structure and supplier product information.

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