Research on Stress Calibration Technology on Aluminum of High-Speed Train Body Structure by Nondestructive X-Ray Method Measurement

Article Preview

Abstract:

X-ray diffraction method has been employed to calibrate the stress of 6082 aluminum alloy which has been widely used among modern industrial products. Based on elastic tensile conditions, by designing rod sample of uniform intensity calibration (RSUIC), the stress measurement by X-ray diffraction method has been verificated by using elastic tensile theory calculation method and electrometric method. The results show that the stress measured by the tensile stress theoretical calculation, electrometric method and X-ray diffraction method was in good accordance with each other. And the matching relation between the surface stress measured by X-ray diffraction and the internal stress is investigated. The research will lay a foundation for the application of iXRD stress instrument for nondestructive measuring the welding residual stress of aluminum alloy.

You might also be interested in these eBooks

Info:

Periodical:

Advanced Materials Research (Volumes 189-193)

Pages:

734-742

Citation:

Online since:

February 2011

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2011 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] WANG Yuanliang, ZHOU Youlong, HU Jiufu. Al-alloy lighten vehicle and its development of new welding technology[J]. Electric Welding Machine, 2005, 35(9): 14-18 (In Chinese).

Google Scholar

[2] Pratihar S , Stelmukh V , Hutchings M T , et al. Measurement of the residual st ress field in MIG-welded Al22024 and Al27150 aluminum alloy compact tension specimens[J ] . Materials Science and Engineering A , 2006 , 437 (1) : 46 - 53.

DOI: 10.1016/j.msea.2006.04.061

Google Scholar

[3] Webster GA, Wimpory RC. Residual stress in weldments. Journal of Neutron Research 2001; 9(2–4): 281–7.

Google Scholar

[4] Hughes D S. Ultrasonic velocity in an elastic solid[J ] . Journal of Applied Physics , 1950 , 21 (3) : 294 - 301.

Google Scholar

[5] Tatsuo T, Yukio I. Acoustical birefringence of ultrasonic waves in deformed isotropic elastic materials [ J ] . International Journal of Solids Structures , 1968 (4) : 383 - 389.

DOI: 10.1016/0020-7683(68)90045-0

Google Scholar

[6] ZHANG Dingquan, HE Jiawen. X-ray diffraction analysis and the role of residual stress of material[M]. Xi'an: Xi'an Jiaotong University Press, 1999. (In Chinese).

Google Scholar

[7] LU Hao , LIU Xuesong, MENG Lichun, et al. Residual stress evaluation of new-typetrain body structure by ultrasonic method and verification[J]. Transactions of The China Welding, 2009, 30(4): 81-84. (In Chinese).

Google Scholar

[8] LU Hao , LIU Xuesong, YANG Jianguo, et al. Verification of ultrasonic residual stress evaluation method bylaser hologram method[J]. Transactions of The China Welding, 2008, 29(8): 77-80. (In Chinese).

Google Scholar

[9] G. Albertini, G. Bruno, B.D. Dunn, et al. Comparative neutron and X-ray residual stress measurements on Al-2219 welded plate[J]. Materials Science and Engineering A, 1997(224): 157-16.

DOI: 10.1016/s0921-5093(96)10546-3

Google Scholar

[10] R.A. Owen, R.V. Preston , P.J. Withers, et al. Neutron and synchrotron measurements of residual strain in TIG welded aluminum alloy 2024[J]. Materials Science and Engineering A, 2003(346): 159-167.

DOI: 10.1016/s0921-5093(02)00547-6

Google Scholar

[11] S. Pratihar a, V. Stelmukh a, M.T. Hutchings Measurement of the residual stress field in MIG-welded Al-2024 andAl-7150 aluminum alloy compact tension specimens Materials Science and Engineering A 437 (2006) 46–53.

DOI: 10.1016/j.msea.2006.04.061

Google Scholar

[12] ZHANG Shilin, REN Songzan. Concise Manual Aluminum[M]. Shanghai: Shanghai Science Press, 2000: 17220, 336-349. (In Chinese).

Google Scholar

[13] ZHANG Chizhong, LI Dongmei, PANG Shaoping, et al. Study on the interior residual stress of metal surveyed by x-ray method[J]. Journal of Jilin Institute of Chemical Technology, 2001, 18(4) (In Chinese).

Google Scholar

[13] ZHENG Bu-xiang, SONG Yong-lun, XI Feng. Disscussion on anticlmax, phenomenon and techniques of determining peak positions of measuring residual stresses by x-ray diffraction[J]. Physical Testing and Chemical Analysis(Part A: Physical Testing), 2008, 44(3) (In Chinese).

Google Scholar

[15] Bruker AXS. GADDS User's Manual [M] . Medison : Bruker AXS Inc , USA , (1999).

Google Scholar