Effect of the SiC Content on the Tribological Properties of Hybrid Al/Gr/SiC Composites Processed by In Situ Powder Metallurgy (IPM) Method

Article Preview

Abstract:

The Al/Gr/SiC hybrid composites have attracted a considerable attention owing to their high wear resistance combined with a low friction coefficient. In these composites graphite acts as a solid lubricating agent and lowers the friction coefficient. However, it reduces the mechanical properties of the composite. The presence of hard SiC particles in these hybrid composites increases the hardness and strength and compensates for the weakening effects of graphite. Powder metallurgy (P/M) is an important processing technique for processing of these MMCs but requires a relatively long mixing time for obtaining a uniform distribution of graphite and SiC particles in the matrix alloy. In the present study for the first time a new method, namely "in situ powder metallurgy (IPM)" is applied for preparation of Al/SiC/Gr hybrid composites. In this work, the effects of different contents (0-40 vol.%) of SiC particles on the morphology and size distribution of the IPM produced Al/Gr/SiC powder mixtures containing 9 vol.% of graphite particles was investigated. Then Al/Gr/SiC compacts were prepared by cold pressing of different powder mixtures and after sintering, the effects of SiC content on the density, microstructure, hardness and wear properties of the resultant hybrid composites was investigated.

You might also be interested in these eBooks

Info:

Periodical:

Advanced Materials Research (Volumes 264-265)

Pages:

1878-1886

Citation:

Online since:

June 2011

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2011 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] A. Dinesh, S. Basavarajappa, G. Chandramohan, Dry Sliding Wear Studies on Hybrid MMC's – A Taguchi Technique, International Symposium of Research Students on Materials Science and Engineering, Chennai, India, (2004).

Google Scholar

[2] S. Basavarajappa, G. Chandramohan, K. Mukund, M. Ashwin, M. Prabu, Dry Sliding Wear Behavior of Al 2219/SiCp-Gr Hybrid Metal Matrix Composites, ASM International. Vol. 15 (2006), 668-674.

DOI: 10.1361/105994906x150803

Google Scholar

[3] S. Basavarajappa, G. Chandramohan, J. Paulo Davim, Application of Taguchi Techniques to Study Dry Sliding Wear Behaviour of Metal Matrix Composites, Mater Design. Vol. 28 (2007), 1393-1398.

DOI: 10.1016/j.matdes.2006.01.006

Google Scholar

[4] M. L. Ted Guo, C. -Y. A. Tsao, Tribological Behavior of Self-Lubricating Aluminium/SiC/Graphite Hybrid Composites Synthesized by the Semi-Solid Powder-Densifcation Method, Compos Sci Technol. Vol. 60 (2000), 65-74.

DOI: 10.1016/s0266-3538(99)00106-2

Google Scholar

[5] S. Sawla, S. Das, Combined Effect of Reinforcement and Heat Treatment on the Two Body Abrasive Wear of Aluminum Alloy and Aluminum Particle Composites, Wear. Vol. 257 (2004), 555–561.

DOI: 10.1016/j.wear.2004.02.001

Google Scholar

[6] D. Ge, M. Gu, Mechanical properties of hybrid reinforced aluminum based composites, Mater Lett. Vol. 49 (2001), 334–339.

DOI: 10.1016/s0167-577x(00)00395-5

Google Scholar

[7] M. L. Ted Guo, Chi. -Y. A. Tsao, Tribological Behavior of Aluminum/SiC/Nickel-Coated Graphite Hybrid Composites, Mater Sci Eng A. Vol. 333 (2002), 134–145.

DOI: 10.1016/s0921-5093(01)01817-2

Google Scholar

[8] M. Gui, S. B. Kang, Aluminum hybrid composite coatings containing SiC and graphite particles by plasma spraying, Mater Lett. Vol. 51 (2001), 396–401.

DOI: 10.1016/s0167-577x(01)00327-5

Google Scholar

[9] F. Akhlaghi, S.A. Pelaseyyed, Characterization of aluminum/graphite particulate composites synthesized using a novel method termed "in-situ powder metallurgy, Mater Sci Eng A. Vol. 385 (2004), 258–266.

DOI: 10.1016/s0921-5093(04)00876-7

Google Scholar

[10] J. Leng, G. Wu, Q. Zhou, Z. Dou, X. Huang, Mechanical Properties of SiC/Gr/Al Composites Fabricated by Squeeze Casting Technology, Scripta Mater. Vol. 59 (2008), 619–622.

DOI: 10.1016/j.scriptamat.2008.05.018

Google Scholar

[11] F. Akhlaghi, H. Esfandiari, Solid-assisted melt disintegration (SAMD), a novel technique for metal powder production, Mater. Sci. Eng. A Vol. 452-453 (2007), 70-77.

DOI: 10.1016/j.msea.2006.10.121

Google Scholar

[12] F. Akhlaghi, H. Esfandiari, Aluminium powder particles produced by SAMD technique: typical characteristics and correlations between processing conditions and powder size, Mater. Sci. Technol., Vol. 23, No 6, (2007), 646-652.

DOI: 10.1179/174328407x179656

Google Scholar

[13] F. Akhlaghi, A. Zare-Bidaki, Influence of graphite content on the dry sliding and oil impregnated sliding wear behavior of Al 2024-graphite composites produced by in situ powder metallurgy method, Wear Vol. 266 (2009) 37-45.

DOI: 10.1016/j.wear.2008.05.013

Google Scholar

[14] S. Pournaderi, F. Akhlaghi, Effect of alumina content on the size distribution of aluminum in Al6061-alumina powder mixture produced by in situ Powder Metallurgy (IPM) method, 5th International Powder Metallurgy Conference, Tobb University of Economics and Technology, Ankara, Turkey, 8-12 (2008).

DOI: 10.1016/j.powtec.2017.03.019

Google Scholar

[15] H. Akbari, F. Akhlaghi, Optimization of the In situ powder metallurgy (IPM) method for producing Cu‏-10 Sn bronze graphite powder mixture, 2nd National Conference on Materials Engineering and Casting, Islamic Azad University, Karaj, Iran, 18-19 November (2008).

Google Scholar

[16] S.F. Mustafa, Casting of graphite Al-Si base composites, Metall. Q. Vol. 33(3), (1994) 259-264.

Google Scholar

[17] B.P. Krishan, P.K. Rohatgi, Modification of Al-Si alloy melts containing graphite particle dispersions, Met. Technol. Vol. 11 (1984), 41-44.

DOI: 10.1179/030716984803274297

Google Scholar