Ultra-Precision Cutting of Roll Die with Micro Lens Arrays for Plastic Film

Takehisa Yoshikawa; Masayuki Kyoi; Hideaki Onozuka; Hideaki Tanaka; Yukio Maeda; Masato Taya

doi:10.4028/www.scientific.net/AMR.325.563

Paper Titles

Composite Tools Design for Electrolytic Magnetic Abrasive Finishing Process with FEM
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Characterization of Silicon Carbide Grit for Fickerts Used in Porcelain Tile Honing and Polishing Process
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A Micro Grinding Experimental Study on AISI 1020 Steel
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Ultra-Precision Cutting of Roll Die with Micro Lens Arrays for Plastic Film
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Machining Characteristics of Cylindrical Blasting and Application to Micro Patterning
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Nano-Grooving on Copper by Nano-Milling and Nano-Cutting
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Fabrication and Characterization of High Quality Micro Diamonds by Hot Filament CVD
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A Study of the Micro-End Milling of Titanium Alloy
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HomeAdvanced Materials ResearchAdvanced Materials Research Vol. 325Ultra-Precision Cutting of Roll Die with Micro...

Ultra-Precision Cutting of Roll Die with Micro Lens Arrays for Plastic Film

Abstract:

Patterning vast numbers of micro lenses on a surface increases technical importance to improve characteristics of optical parts such as liquid crystal displays. A cutting method using a diamond tool is examined to make a molding die by which array patterns of many micro lenses are molded. Realizing the cutting procedure, the developed machining system employs a cutting unit actuated by PZT and a synchronous control system of the cutting unit with a NC controller. The present paper investigates machining of micro lenses on the order of 2 kHz, using a piezo-actuated micro cutting unit. Experiments using this unit revealed that it is possible to machine a large number of micro lenses on a molding roll die for plastic film with high precision.

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Periodical:

Advanced Materials Research (Volume 325)

Pages:

563-569

DOI:

https://doi.org/10.4028/www.scientific.net/AMR.325.563

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Online since:

August 2011

Authors:

Takehisa Yoshikawa, Masayuki Kyoi, Hideaki Onozuka, Hideaki Tanaka, Yukio Maeda, Masato Taya

Keywords:

Diamond Tool, Micro-Lens, Piezo, Plastic Film, Roll, Ultra Precision

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