Mechanical Properties of Aluminium-Alumina Welding by Friction Welding

Article Preview

Abstract:

This experiment was aimed to investigate mechanical properties of aluminium-alumina welding by using friction welding. Effect of feed rate on hardness and shear strength of welding interface were determined. Cracking of alumina ceramics was also investigated. In addition, this research is to define and analyse temperature of an interface and deformation rate of aluminium during process. It was found that welding temperature increased with increasing feed rate. Increasing feed rate resulted in increasing of deformation rate and flow of aluminium lead to incresing of welded area. After welding, hardness of aluminium near interface was increased from 44-46 HV to 52.6-55.7 HV. Hardness of aluminium decreased with increasing distance from interface. The maximum shear strength was 29 MPa obtained from 0.3 mm/s feed rate. The minimum shear strength was 3.1 MPa obtained from 0.1 mm/s feed rate. Shear strength was deteriorated by both mechanical and thermal strength. It can be clearly seen that increasing feed rate increase welded area, resulted in higher interface strength.

You might also be interested in these eBooks

Info:

Periodical:

Advanced Materials Research (Volumes 418-420)

Pages:

1279-1287

Citation:

Online since:

December 2011

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2012 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] Mohamad Zaky No, Luay Bakir Hussain, Zainal Arifin Ahmad. Alumina – mild steel friction welded at lower rotational speed . Journal of materials processing technology 204(2008)279–283

DOI: 10.1016/j.jmatprotec.2007.11.100

Google Scholar

[2] C.Kohnle , O.Mintchev , D.Brunner , S.Schmauder . Fracture of metal / ceramic interfaces . Computational Materials Science 19 (2000) 261-266

DOI: 10.1016/s0927-0256(00)00162-2

Google Scholar

[3] C.Kohnle , O.Mintchev , S.Schmauder. Elastic and plastic fracture energies of metal/ceramic joints .Computational Materials Science 25 (2002) 272–277

DOI: 10.1016/s0927-0256(02)00317-8

Google Scholar

[4] A.A. Essa and A.S. Bahran i .The friction joining of ceramics to metals . Journal of Materials Processing Technology, 26 (1991) 133-140

DOI: 10.1016/0924-0136(91)90128-2

Google Scholar

[5] M.N. Ahmad Fauzi , M.B. Uday, H. Zuhailawati , A.B. Ismail Microstructure and mechanical properties of alumina-6061 aluminum alloy joined by friction welding. Materials and Design 31 (2010) 670–676

DOI: 10.1016/j.matdes.2009.08.019

Google Scholar

[6] Jolanta Zimmerman, Wladyslaw Wlosinski , Zdzislaw R.Lindemann. Thermo-mechanical and diffusion modelling in the process of ceramic–metal friction welding. Journal of materials processing technology 209(2009) 1644–1653

DOI: 10.1016/j.jmatprotec.2008.04.012

Google Scholar

[7] Anan Promasittiboot, 2004 Development of friction welding for metal. Graduate School of Chiang Mai University, P 1, 5.

Google Scholar