Effects of Sodium Citrate on MAO Process and Characteristics of Coatings Fabricated on AZ91D Magnesium Alloy

Article Preview

Abstract:

Microarc oxidation (MAO) coatings were prepared on AZ91D magnesium alloy in a novel dual electrolyte containing various concentrations of sodium citrate (C6H5Na3O7). The surface and cross-sectional morphologies, coating thickness and surface roughness were characterized by scanning electron microscopy (SEM), layer thickness meter and digital microscope, respectively. The corrosion resistance of coatings was evaluated by electrochemical impedance spectroscopy (EIS). The results showed that both the striking voltage and final voltage decreased gradually with the increase of C6H5Na3O7 concentration. When the C6H5Na3O7 concentration increased, surface roughness increased gradually, while thickness of the coating increased at first and then decreased. The coating formed in the electrolyte containing 5g/L C6H5Na3O7 had a much more uniform and compact microstructure with less micropores and micro-cracks. EIS test showed that the concentration of C6H5Na3O7 mainly affected the corrosion resistance of inner dense layer, and the coating with best corrosion resistance was obtained in the electrolyte containing 5g/L C6H5Na3O7.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

320-324

Citation:

Online since:

April 2012

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2012 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] P.D. Caton, Magnesium-an old material with new applications, Mater. Des. 12 (1991) 309-316.

Google Scholar

[2] Y. Liu, Z.L. Wei, F.W. Yang and Z. Zhang. Environmental friendly anodizing of AZ91D magn-esium alloy in alkaline borate-benzoate electrolyte, J. Alloys Compd. 509 (2011) 6440-6446.

DOI: 10.1016/j.jallcom.2011.03.083

Google Scholar

[3] A.L. Yerokhin, X. Nie, A. Leyland, A. Matthews and S.J. Dowey, Plasma electrolysis for surface engineering, Surf. Coat. Technol. 122 (1999) 73-93.

DOI: 10.1016/s0257-8972(99)00441-7

Google Scholar

[4] P.B. Srinivasan, C. Blawert, W. Dietzel, Dry sliding wear behaviour of plasma electrolytic oxidation coated AZ91 cast magnesium alloy, Wear. 266 (2009) 1241-1247.

DOI: 10.1016/j.wear.2009.03.013

Google Scholar

[5] H. H Luo, Q.Z. Cai, B.K. Wei, B. Yu, D.J. Li, J. He and Z. Liu, Effect of (NaPO3)6 concentrations on corrosion resistance of plasma electrolytic oxidation coatings formed on AZ91D magnesium alloy, J. Alloys Compd. 464 (2008) 537-543.

DOI: 10.1016/j.jallcom.2007.10.072

Google Scholar

[6] S. Lu, Z.X. Wang, J. Chen and X.S. Zhou, Optimization of dual electrolyte and characteristics of micro-arc oxidation coating fabricated on ZK60 Mg alloy, Trans. Nonferrous Met. Soc. China. 21(2001) 929-935.

DOI: 10.1016/s1003-6326(11)60803-0

Google Scholar

[7] F. Liu, D.Y. Shan, Y.W. Song and E.H. Han, Formation process of composite plasma electrolytic oxidation coating containing zirconium oxides on AM50 magnesium alloy, Trans. Nonferrous Met. Soc. China. 21 (2011) 943-948.

DOI: 10.1016/s1003-6326(11)60805-4

Google Scholar

[8] L.M. Chang, Growth regularity of ceramic coating on magnesium alloy by plasma electrolytic oxidation, J. Alloys Compd. 468 (2009) 462-465.

DOI: 10.1016/j.jallcom.2008.01.069

Google Scholar

[9] J. Liang, B.G. Guo, J. Tian, H.W. Liu, J.F. Zhou, W.M. Liu and T. Xu, Effects of NaAlO2 on structure and corrosion resistance of microarc oxidation coatings formed on AM60B magnesium alloy in phosphate-KOH electrolyte, Surf. Coat. Technol. 199 (2005).

DOI: 10.1016/j.surfcoat.2005.03.020

Google Scholar

[10] H.P. Duan, C.W. Yan, F.H. Wang, Effect of electrolyte additives on performance of plasma electrolytic oxidation films formed on magnesium alloy AZ91D, Electrochim. Acta. 52 (2007) 3785-3793.

DOI: 10.1016/j.electacta.2006.10.066

Google Scholar