The Analysis for Materials Removal Mechanism of Ultrasonic Auxiliary Gear Honing

L. Ma; Ming Lv; Guo Xing Liang; Shi Ying Wang

doi:10.4028/www.scientific.net/AMR.53-54.179

Paper Titles

Development of a New Plate Polishing Technique with an Instantaneous Tiny-Grinding Wheel Cluster Based on Magnetorheological Effect
p.155

Experimental Validation of the ‘Trap’ Effect of the Semibonded Abrasive Grinding Plate
p.161

Effect of Ice Counterparts on the Friction Behavior of Single Crystal Silicon Wafer
p.167

Machining Characteristics of Semibonded Abrasive Grinding Plate
p.173

The Analysis for Materials Removal Mechanism of Ultrasonic Auxiliary Gear Honing
p.179

Test Research on the Optimizing Technological Parameters of the Ultrasonic Vibration Honing
p.185

Research on System Design of Ultrasonic-Assisted Honing of Gears
p.191

Study on the Database about Floating Polishing Technological Parameters
p.197

Influence of Grinding to the Surface and Subsurface Quality of KDP Crystal
p.203

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The Analysis for Materials Removal Mechanism of Ultrasonic Auxiliary Gear Honing

Abstract:

This paper analyses the material removal and surface forming mechanism of ultrasonic auxiliary gear honing. According to the Huygens principle of diffraction, a theory is proposed firstly that the ultrasonic waves transmit through the being honed gear in toroidal form, and the mathematical equation of the abrasive trace is built that expresses the relative movement between CBN abrasive and the gear surface. The equation is accordant with the experimental result. The paper concludes that the material removal of the gear surface depends on two factors, one is that CBN abrasives scratch the gear surface, and the other is that the gear surface vibrating itself along its normal direction impacts the abrasives.