General Solution to Bond Rolling of Unbounded Sandwich Sheet with Outer Soft and Inner Hard Layers Considering Coulomb Friction

Article Preview

Abstract:

This study derives the stress field of the bond rolling of unbounded sandwich sheet with outer soft and inner hard layers at the roll gap considering Coulomb friction between the roll and the sandwich, and Coulomb friction at the interface of the unbounded region. Due to the sandwich sheet unbounded before rolling, three-layer sheets are not bonded firmly. The neutral point between the roll and the sandwich sheet, the rolling pressure distribution along contact interface between the roll and sandwich sheet, the horizontal stress of whole sandwich sheet, the horizontal stresses in the component layers of sandwich, the shear stress at the interface of sandwich sheet, the rolling force, and rolling torque, etc. are effectively calculated via this model. Furthermore, it is of great important to obtain the bonding point at the interface and the thickness ratio of sandwich sheet at the exit from this study. Additionally, the bonding conditions of the unbounded sandwich sheet are found to avoid the failure in bond rolling. This study proposed is suitable for the on-line bond rolling; it offers useful knowledge to conduct the experimental bonding conditions.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

68-77

Citation:

Online since:

October 2012

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2012 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] R. R. Arnold, P. W. Whitton, Stress and Deformation Studies for Sandwich Rolling Hard Metals, Proc. Instn. Mech. Engrs., 173 (1959) 241-256.

DOI: 10.1243/pime_proc_1959_173_030_02

Google Scholar

[2] A. A. Afonja, D. H. Sansome, A Theoretical Analysis of The Sandwich Rolling Process, Int. J. Mech. Sciences, 15 (1973) 1-14.

DOI: 10.1016/0020-7403(73)90042-8

Google Scholar

[3] E. Tanaka, T. Kukuda, Y. Suzuki, M. Nakamoto, Cold Clad Rolling of Copper-Steel-Copper, J. Jap. Soc. Technol. Plasticity, 12 (1971) 622-630.

Google Scholar

[4] T. Shirota, T. Dendo, Effect of Rolling Conditions on Bonding Behavior in Cold Clad Rolling by Planetary mill, J. Jap. Soc. Technol. Plasticity, 24 (1983) 53-58.

Google Scholar

[5] M. Denchiyuu, Sandwich Rolling Analysis and Experiments, Proceeding of The S-54 Spring Conference, J. Jap. Soc. Technol. Plasticity, (1984) 557-560.

Google Scholar

[6] M. Kiuchi, Y. M. Hwang, K. Shintani, Analysis and Experiment on Sandwich Sheet Rolling, J. Jap. Soc. Technol. Plasticity, 31 (1990) 1445-1450.

Google Scholar

[7] Y. M. Hwang, H. H. Hsu, H. J. Lee, Analysis of Sandwich Sheet Rolling by Stream Function Method, Int. J. Mech. Sciences, 37 (1995) 297-315.

DOI: 10.1016/0020-7403(95)93522-8

Google Scholar

[8] Y. M. Hwang, H. H. Hsu, H. J. Lee, Analysis of Plastic Instability During Sandwich Sheet Rolling, Int. J. Mach. Tools. Manufacture, 36 (1996) 47-62.

DOI: 10.1016/0890-6955(95)92628-c

Google Scholar

[9] Y. M. Hwang, H. H. Hsu, Y. L. Hwang, Analytical and Experimental Study on Bonding Behavior at The Roll Gap During Complex Rolling of Sandwich Sheets, Int. J. Mech. Sciences, 42 (2000) 2417-2437.

DOI: 10.1016/s0020-7403(99)00068-5

Google Scholar

[10] G. Y. Tzou, M. N. Huang, Study on The Cold-and-Hot Bond Rolling of Unbounded Sandwich Sheet With Outer Soft and Inner Hard Layers, " Proceeding of The 4th International Conference on ESAFORM2001, II (2001) 859-862.

DOI: 10.1016/s0924-0136(02)00340-0

Google Scholar

[11] M. N. Huang, G. Y. Tzou, H. Y. Hsu, C. F. Liu, K. C. Liang, General Solutions of The Bond Rolling of Unbounded Sandwich Sheet with Outer Soft and Inner Hard Layers, Journal of Chinese Society Mechanical Engineering, 26 (2005) no. 5 629-635.

DOI: 10.4028/www.scientific.net/amr.579.68

Google Scholar

[12] G. Y. Tzou, M. N. Huang, "General Solutions of the Bond Rolling of Unbounded Sandwich Sheet with Outer Hard and Inner Soft Layers, Journal of Chinese Society Mechanical Engineering, . 27 (2006) No. 1 93-98.

DOI: 10.4028/www.scientific.net/amr.579.68

Google Scholar