FEM Simulation Comparisons of Backward Extrusion

Article Preview

Abstract:

This study with constant shear friction uses DEFORM 2D software to perform FEM simulation of backward extrusion, and compares to SUPERFORM FEM simulation to realize the variations of forming conditions with the punch force and the final cup height. Effects of frictional factor, punch nose face angle, punch nose radius, and punch seizing length on equivalent stress, equivalent strain, velocity field, punch force, and deformed shape can be explored. Meanwhile using both FEM softwares to simulate can realize variations of both models in order to provide the reference of backward extrusion.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

42-51

Citation:

Online since:

October 2012

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2012 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] Y. Chen, Q. Wang, J. Peng, C. Zhai, W. Ding, Effects of Extrusion Ratio on the Microstructure and Mechanical Properties of AZ31 Mg Alloy, Journal of Materials Processing Technology, Volume: 182, Issue: 1-3, February 2, 2007, pp.281-285.

DOI: 10.1016/j.jmatprotec.2006.08.012

Google Scholar

[2] R. Matsumoto, T. Kubo, K. Osakada, Fracture of Magnesium Alloy in Cold Forging, CIRP Annals - Manufacturing Technology, Volume: 56, Issue: 1, 2007, pp.293-296.

DOI: 10.1016/j.cirp.2007.05.068

Google Scholar

[3] H. Long, Quantitative Evaluation of Dimensional Errors of Formed Components in cold Backward cup Extrusion, Journal of Materials Processing Technology, Volume: 177, Issue: 1-3, July 3, 2006, pp.591-595.

DOI: 10.1016/j.jmatprotec.2006.04.079

Google Scholar

[4] M. Bakhshi-Jooybari, M. Saboori, S.J. Hosseinipour, et al., Experimental and Numerical Study of Optimum die Profile in Backward rod Extrusion, Journal of Materials Processing Technology, Volume: 177, Issue: 1-3, July 3, 2006, pp.596-599.

DOI: 10.1016/j.jmatprotec.2006.03.194

Google Scholar

[5] M. Saboori, M. Bakhshi-Jooybari, M. Noorani-Azad, A. Gorji, Experimental and Numerical Study of Energy Consumption in Forward and Backward rod Extrusion, Journal of Materials Processing Technology, Volume: 177, Issue: 1-3, July 3, 2006, pp.612-616.

DOI: 10.1016/j.jmatprotec.2006.04.031

Google Scholar

[6] R.K. Uyyuru, H. Valberg, Physical and Numerical Analysis of the Metal Flow Over the Punch Head in Backward cup Extrusion of Aluminum, Journal of Materials Processing Technology, Volume: 172, Issue: 2, February 28, 2006, pp.312-318.

DOI: 10.1016/j.jmatprotec.2005.09.024

Google Scholar

[7] S.H. Kim, S.W. Chung, S. Padmanaban, Investigation of Lubrication Effect on the Backward Extrusion of Thin-Walled Rectangular Aluminum case with Large Aspect Ratio, Journal of Materials Processing Technology, Volume: 180, Issue: 1-3, December 1, 2006, pp.185-192.

DOI: 10.1016/j.jmatprotec.2006.06.003

Google Scholar

[8] B. Barisic, G. Cukor, M. Math, Estimate of Consumed Energy at Backward Extrusion Process by Means of Modelling Approach, Journal of Materials Processing Technology, Volume: 153-154, November 10, 2004, pp.907-912.

DOI: 10.1016/j.jmatprotec.2004.04.017

Google Scholar

[9] J.H. Li, C.F. Li, The effect of Backward Extrusion on the Whisker Morphology of SiCw/6061Al, Journal of Materials Processing Technology, Volume: 151, Issue: 1-3, September 1, 2004, pp.302-306.

DOI: 10.1016/j.jmatprotec.2004.04.078

Google Scholar

[10] J. Danckert, The Influence of the Punch Land in Backward can Extrusion, CIRP Annals - Manufacturing Technology, Volume: 53, Issue: 1, 2004, pp.227-230.

DOI: 10.1016/s0007-8506(07)60685-4

Google Scholar

[11] K.D. Hur, Y. Choi, H.T. Yeo, A Design Method for Cold Backward Extrusion using FE Analysis, Finite Elements in Analysis and Design, Volume: 40, Issue: 2, December, 2003, pp.173-185.

DOI: 10.1016/s0168-874x(02)00222-6

Google Scholar