A Magnetic Drive Actuator for Micro Electrical Discharge Machining

Article Preview

Abstract:

Electrical discharge machining has the capability of machining all conductive materials regardless of hardness, and has the ability to deal with complex shapes. However, the speed and accuracy of conventional EDM are limited by probability and efficiency of the electrical discharges. This paper describes a three degrees of freedom (3-DOF) controlled, wide-bandwidth, high-precision, long-stroke magnetic drive actuator. The actuator can be attached to conventional electrical discharge machines to realize a high-speed and high-accuracy EDM. The actuator primarily consists of thrust and radial magnetic bearings, thrust and radial air bearings and a magnetic coupling mechanism. By using the thrust and radial magnetic bearings, the translational motions of the spindle can be controlled. The magnetic drive actuator possesses a positioning resolution of the order of micrometer, a bandwidth greater than 100Hz and a positioning stroke of 2mm.

You might also be interested in these eBooks

Info:

Periodical:

Advanced Materials Research (Volumes 591-593)

Pages:

303-306

Citation:

Online since:

November 2012

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2012 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] Ho K H, and Newman ST: State of the Art Electrical Discharge Machining (EDM), International Journal of Machine Tools and Manufacture, 43, 13 (2003) 1287-1300.

DOI: 10.1016/s0890-6955(03)00162-7

Google Scholar

[2] T. Masuzawa:State of Art of Micromachining, Annals of the CIRP, .49, 2 (2000) 473-488.

DOI: 10.1016/s0007-8506(07)63451-9

Google Scholar

[3] X. Zhang, T. Shinshi, G. Kajiwara, A. Shimokohbe, Y. Imai, H. Miyake and T. Nakagawa: A 5-DOF Controlled Maglev Local Actuator and its Application to Electrical Discharge Machining, Precision Engineering, 32, 4 (2008) 289-300.

DOI: 10.1016/j.precisioneng.2007.10.003

Google Scholar

[4] X. Zhang, T. Shinshi, A. Shimokohbe, T. Soto, H. Miyake and T. Nakagawa: High-speed Electrical Discharge Machining By Using a 5-DOF Controlled Maglev Local Actuator, Journal of Advanced Mechanical Design, Systems, and Manufacturing, 2, 4 (2008) 493-503.

DOI: 10.1299/jamdsm.2.493

Google Scholar

[5] D. He, H. Morita, X. Zhang, T. Shinshi, A. Shimokohbe, T. Sato, H. Miyake and T. Nakagawa: Development of a Novel 5-DOF Controlled Maglev Local Actuator for High Speed Electrical Discharge Machining, Precision Engineering, 34, 3 (2010) 453-46.

DOI: 10.1016/j.precisioneng.2009.11.002

Google Scholar