Effect of Friction Stir Welding Parameters on Thermal and Tensile Behavior of Aluminum Weldments Using Double Shoulder Tools

Article Preview

Abstract:

Friction stir welding (FSW) process is a solid state welding process in which the material being welded does not melt or recast. This process uses a non-consumable tool to generate frictional heat in the abutting surfaces. The welding parameters and tool pin profile play major roles in deciding the weld quality. In this investigation, an attempt has been made to understand effects of process parameters include rotation speeds, welding speeds, and pin diameters on al.uminum weldment using double shoulder tools. Thermal and tensile behavior responses were examined. In this direction temperatures distribution across the friction stir aluminum weldment were measured, besides tensile strength and ductility were recorded and evaluated compared with both single shoulder and aluminum base metal.

You might also be interested in these eBooks

Info:

Periodical:

Advanced Materials Research (Volumes 622-623)

Pages:

323-329

Citation:

Online since:

December 2012

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2013 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] K.G. Rajesh: Influence of Processing Parameters on Induced Energy, Mechanical and Corrosion Properties of FSW Butt Joint of 7475AA, Journal of Materials Engineering and Performance , (2011).

Google Scholar

[2] D. S Carl., W. N. Tracy: Friction Stir Welding and Processing, ASM Inter. (2007).

Google Scholar

[3] P. Cavalierea, R. Nobile: Mechanical and microstructural behaviour of 2024–7075 aluminium alloy sheets joined by friction stir welding, International Journal of Machine Tools & Manufacture 46(2006).

DOI: 10.1016/j.ijmachtools.2005.07.010

Google Scholar

[4] S. Rajakumar, V. Balasubramanian: Multi-Response Optimization of Friction-Stir-Welded AA1100 Aluminum Alloy Joints, Journal of Materials Engineering and Performance(2011).

DOI: 10.1007/s11665-011-9979-z

Google Scholar

[5] P. Cavaliere, A. Santis: Effect of welding parameters on mechanical and microstructural properties of dissimilar AA6082–AA2024 joints produced by friction stir welding, Materials and Design(2009).

DOI: 10.1016/j.matdes.2008.05.044

Google Scholar

[6] H. Zhang, S. Lin: Defects formation procedure and mathematic model for defect free friction stir welding of magnesium alloy, Materials and Design (2006).

DOI: 10.1016/j.matdes.2005.01.016

Google Scholar

[7] P. Pouya, H. Mohammad: Study on dissimilar friction stir butt welding of AA7075-O and AA2024-T4 considering the manufacturing limitation, Int. J. Adv. Manuf. Technol (2012).

DOI: 10.1007/s00170-011-3547-4

Google Scholar

[8] L. Ceschini, I. Boromei : Effect of friction stir welding on microstructure, tensile and fatigue properties of the AA7005/10 vol. %Al2O3p composite, Composites Science and Technology (2007).

DOI: 10.1016/j.compscitech.2006.07.029

Google Scholar

[9] Y. D., Chung, H. Fujii: Friction Stir Welding of High Carbon Tool steel (SK85) below Eutectoid Temperature, Transactions of JWRI, Vol. 38, (2009).

Google Scholar

[10] X. Cao, M. Jahazi: Effect of welding speed on the quality of friction stir welded butt joints of a magnesium alloy, Materials and Design 30, (2009).

DOI: 10.1016/j.matdes.2008.08.040

Google Scholar

[11] Blignault C., D.G. Hattingh: Optimizing Friction Stir Welding via Statistical Design of Tool Geometry and Process Parameters, Journal of Materials Engineering and Performance, (2011).

DOI: 10.1007/s11665-011-9984-2

Google Scholar

[12] P. Cavalierea: Effect of welding parameters on mechanical and microstructural properties of AA6082 joints produced by friction stir welding, journal of materials processing technology 200, (2008).

DOI: 10.1016/j.jmatprotec.2007.09.050

Google Scholar

[13] E.T. Akinlabi: Effect of Shoulder Size on Weld Properties of Dissimilar Metal Friction Stir Welds, Journal of Materials Engineering and Performance, (2011).

DOI: 10.1007/s11665-011-0046-6

Google Scholar

[14] F.A. Ebtisam, M.A. Shahenda, S. Soher: Impact Energy of Al. Weldments Using Double Shoulder FSW, 2ndInter. Conf. on Welding Tech., Turkey(2012).

Google Scholar