Experimental Study on Ball-End Milling of C/C Composite

Article Preview

Abstract:

Along with the development of high speed machining technology, the ball end milling cutter’s application is more and more widely. An influence of four control parameters, namely feed, cutting depth, spindle speed and cutting width, on cutting forces is investigated. This paper focuses on experimental research of milling process of carbon fiber reinforced carbon matrix composite (C/C composite). The milling force prediction model for milling of composite using the carbide ball-end tools is built by orthogonal experiment. The experiment results show that : the reliability of the this prediction model is quite high, and the effect of milling speed on milling force is not very obvious, but the milling force increases with the increment of feed per tooth, milling depth and milling width. Using this information, a new prediction model for the milling forces is proposed that can be used for C/C composite milling.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

139-144

Citation:

Online since:

January 2013

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2013 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] R. Rusinek: Cutting process of composite materials: An experimental study. International Journal of Non-Linear Mechanics, 2010. 45(4): pp.458-462.

DOI: 10.1016/j.ijnonlinmec.2010.01.004

Google Scholar

[2] T. Windhorst, G. Blount: Carbon-carbon composites: a summary of recent developments and applications. Materials & Design, 1997. 18(1): pp.11-15.

DOI: 10.1016/s0261-3069(97)00024-1

Google Scholar

[3] E. fitzer: The future of carbon—carbon composite. carbon, 1987. 25(2): pp.163-190.

Google Scholar

[4] J. C. Jiang, X. Xiong, W. T. Yang, B. Y. Huang: An Investigation 0f Carbon/Carbon Composite Machining. NEW CARBON MATERIALS, 2000. 15(3): pp.38-42.

Google Scholar

[5] A. Koplev, A. Lystrup, T. Vorm: The cutting process, chips, and cutting forces in machining CFRP. Composites, 1983. 14(4): pp.371-376.

DOI: 10.1016/0010-4361(83)90157-x

Google Scholar

[6] S. HANASAKI: Tool Wear Mechanism in Cutting of CFRP. The Japan Society of Mechanical Engineers 1994. 60(569): pp.297-302.

DOI: 10.1299/kikaic.60.297

Google Scholar

[7] H. J. Zhang, W. Y. Chen, D. C. Chen: Study on Cutting Mechanism of Carbon Fibre Reinforced Plastics. Aeronautical Manufacturing Technology 2004(7): pp.57-59.

Google Scholar

[8] D. H. Wang, M. Ramulu, D. Arola: Orthogonal cutting mechanisms of graphite/epoxy composite. Part I: unidirectional laminate. International Journal of Machine Tools and Manufacture, 1995. 35(12): pp.1623-1638.

DOI: 10.1016/0890-6955(95)00014-o

Google Scholar

[9] W. C. Chen: Some experimental investigations in the drilling of carbon fiber-reinforced plastic (CFRP) composite laminates, in International Journal of Machine Tools and Manufacture. 1997. pp.1097-1108.

DOI: 10.1016/s0890-6955(96)00095-8

Google Scholar

[10] V. Krishnaraj, et al.: Optimization of machining parameters at high speed drilling of carbon fiber reinforced plastic (CFRP) laminates. Composites Part B: Engineering, 2012. 43(4): pp.1791-1799.

DOI: 10.1016/j.compositesb.2012.01.007

Google Scholar

[11] C. Leone, N. Pagano, V. Lopresto, I. De Iorio: Solid state Nd: YAG laser cutting of CFRP sheet: influence of process parameters on kerf geometry and HAZ. (2009).

Google Scholar

[12] H. Marsh, C. Almansa: Carbon fiber /carbon disc brakes:physical、mechanical and chemical properties. The European Carbon Coherence CARBON 96, NEWCASTE, 1996: pp.479-480.

Google Scholar