A Three-Dimensional Virtual Manufacturing System with High Confidence for Turning

Abstract:

The tool trace of turning is intensive and complex, and its virtual manufacturing with high confidence level needs to be solved urgently. In response to this pressing need, based on the general mathematical model of master-slave alignment for shaft part profiles, efficient and low-redundancy "dynamic grid" for data structure and "tool driving" exact algorithm for cutting path, the paper built a database that was flexible to adapt the data structure, packaged an Open Graphics Library (OpenGL) to form the automatic three-dimensional engine, and developed a three-dimensional virtual manufacturing system with high confidence level for turning, with numerical control code analysis, error correction, tool path simulation of turning process, parts management, all-round display, virtual manufacturing process control and other functions.

• Periodical: Advanced Materials Research (Volumes 694-697)
• Pages: 2442-2448
• DOI: https://doi.org/10.4028/www.scientific.net/AMR.694-697.2442
• Online since: May 2013
• Authors: Qing Feng Gao, Guo Wei Yu, Yu Wang Song
• Keywords: Simulation, Tool Trace, Turning, Virtual Manufacturing

References

[1] Ibrahim M. Deiaba,Stephen C. Veldhuis. Off line simulation system of machining processes[J]. Journal of the Franklin Institute. 2006,(2)：48-50

[2] D. Bielser, P. Glardon, M. Teschner, etc. A state machine for real-time cutting of tetrahedral meshes [J]. Graphical Models. 2004, 66(6)：398-417

DOI: 10.1016/j.gmod.2004.05.009

[3] Jung W. Parka,Yang H. Shina,Yun C. Chung. Hybrid cutting simulation via discrete vector model[J]. Computer-Aided Design. 2005,(37)：419-430

DOI: 10.1016/j.cad.2004.07.003

[4] Shengfang Zhang, Zhihua Sha, Yanjun Ge. Research on all round simulation technology of numerical control turning based on VRML[J]. Journal of Dalian Ralway Institute. 2001,22(4): 17-20(in Chinese)

[5] Shiying Wang,Ming Lv. The struction of three-dimensional model and dynamic simulation of CNC lathe[J]. Journal of Taiyuan Univeisity of Technology. 2002,33(3)：267-269(in Chinese)

[6] Yizhen Lin, Yin-Lin Shen. Enhanced virtual machining for sculptured surfaces by integrating machine tool error models into NC machining simulation[J]. International Journal of Machine Tools & Manufacture. 2004,44(1)：79-86

DOI: 10.1016/j.ijmachtools.2003.08.003

[7] Qingfeng Gao,Guoquan Cheng,Haishan Weng. Research on a General Mathematic Model for Generalized Helix Structures[J]. Computer Simulation,2007,24(2)：259-261,276(in Chinese)

[8] Qingfeng Gao,Guoquan Cheng,Haishan Weng. A Method to Alleviate Time-Space Contradiction of 3D High Precision Simulation with OpenGL[J]. Journal of Engineering Graphics, 2007, 28(3)：57-60(in Chinese)

[9] Qingfeng Gao, Linxuan Zhang, Tianyuan Xiao. Research on High-Precision Geometric Simulation for Turning Machining Based on Tool Driven[J]. Asia Simulation Conference 2008. 2008：1063-1067

DOI: 10.1109/asc-icsc.2008.4675522

[10] Qingfeng Gao,Guoquan Cheng,Xun Weng. The simulationg modeling of manufacturing system based on all parametric technology. Aerospace Manufacturing Technology,2004,(5): 17-19(in Chinese)

[11] Zhenghuan Hu,KangshengZhang,Baoyu Wang. Technology and Simulation of cross wedge rolling forming parts[M]. the first edition. Beijing：Metallurgical Industry Press,2004(in Chinese)