Fabrication of High Resolution Microstructures Using Micro Hot Embossing with a Precision Rapid Tooling

Chil Chyuan Kuo; Hsiu Ju Hsu

doi:10.4028/www.scientific.net/AMR.747.587

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HomeAdvanced Materials ResearchAdvanced Materials Research Vol. 747Fabrication of High Resolution Microstructures...

Fabrication of High Resolution Microstructures Using Micro Hot Embossing with a Precision Rapid Tooling

Abstract:

Diffractive optical element (DOE) is widely employed to convert light wave fronts in many different applications. This study demonstrated a precision hybrid rapid tooling for manufacturing the DOE. The transcription rate in the rapid tooling manufacturing process is about 92.5%. The transcription rate in the molded part is about 95.1%. Hybrid rapid tooling technology not only reduces the fabrication cost of rapid tooling but also has higher form accuracy and higher thermal conductivity. In comparison with conventional method for fabricating a pair of rapid tooling of a new DOE, a cost reduction of 60.4% can be achieved using a hybrid rapid tooling technology.

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Periodical:

Advanced Materials Research (Volume 747)

Pages:

587-590

DOI:

https://doi.org/10.4028/www.scientific.net/AMR.747.587

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Online since:

August 2013

Authors:

Chil Chyuan Kuo, Hsiu Ju Hsu

Keywords:

Diffractive Optical Element, Hybrid Rapid Tooling, Transcription Rate

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