Research of PCBN Tool Wear Mechanism in Turning Ni-Based Superalloy

Article Preview

Abstract:

This paper mainly focus on the researches of tool wear mechanisms in turning Ni-based superalloy GH706 with PCBN insert. First, the process of flank face wear and rake face wear are studied by observing the pictures of tool wear. There are notch wear and flank wear on the flank face, and there are built-up-edge and micro-chipping on the rake face. Secondly, tool wear mechanisms are researched by combining the tribology and chemistry. A phenomenon called furrow effect cause flank face wear, and there are some chemical reactions on the rake face in cutting process. Lastly, in order to make sure a tool wear value which may be as a standard of PCBN tool in turning GH706, the relationships of cutting forces and flank face wear VB are showed by drawing the curves of cutting force values along VB, which indicate cutting forces turn up at the point where VB =180μm.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

185-189

Citation:

Online since:

September 2013

Export:

Price:

Permissions CCC:

Permissions PLS:

Сopyright:

© 2013 Trans Tech Publications Ltd. All Rights Reserved

Share:

Citation:

[1] G. Kreysa and M. Schütze. DECHEMA corrosion handbook (DECHEMA revised and extended 2nd Edition, Frankfurt, 2008).

Google Scholar

[2] D. Smithberg: Inconel 718 machining manual (Manufacturing Research and Development, Boeing Commercial Airplane Company, 1987).

Google Scholar

[3] S. Miller. Advanced materials means advanced engines: Interdisciplinary Science Reviews Vol. 21 (1996), pp.117-129.

DOI: 10.1179/isr.1996.21.2.117

Google Scholar

[4] E. O. Ezugwua, J. Bonneya and D. A. Fadareb. Machining of nickel-base, Inconel 718, alloy with ceramic tools under finishing conditions with various coolant supply pressures: Journal of Materials Processing Technology Vol. 162-163 (2005).

DOI: 10.1016/j.jmatprotec.2005.02.144

Google Scholar

[5] E. O. Ezugwu. Key improvements in the machining of difficult-to-cut aerospace superalloys: International Journal of Machine Tools and Manufacture Vol. 45 (2005), pp.1353-1367.

DOI: 10.1016/j.ijmachtools.2005.02.003

Google Scholar

[6] G. Poulachon, B. P. Bandyopadhyay, I. S. Jawahir, et al. Wear behavior of CBN tools while turning various hardened steels: Wear Vol. 256 (2004), pp.302-310.

DOI: 10.1016/s0043-1648(03)00414-9

Google Scholar

[7] X. L. Liu: Cutting Tool and Application of Polycrystalline Cubic Boron Nitride (Heilongjiang Science & Technology Press, Harbin, 1999).

Google Scholar

[8] J. M. Zhou, H. Walter, M. Andersson, et al. Tool-life and wear mechanisms of CBN tools in machining of Inconel 718: Int. J. Mach. Tools Manuf Vol. 43 (2003), p.301–305.

Google Scholar

[9] J. P. Costes, Y. Guillet, G. Poulachon, et al. Tool-life and wear mechanisms of CBN tools in machining of Inconel 718: International Journal of Machine Tools and Manufacture Vol. 47 (2007), pp.1081-1087.

DOI: 10.1016/j.ijmachtools.2006.09.031

Google Scholar

[10] W. Ji, X. L. Liu, Y. F. Li, et al. The Mechanisms of PCBN Tools in Turning GH4169: Advanced Materials Research Vol. 500 (2012), pp.73-81.

DOI: 10.4028/www.scientific.net/amr.500.73

Google Scholar

[11] T. K. Song, M. Li and H. T. Zhang. Research on the cutting property of polycrystalline carbide boron nitride ( PCBN) tools in turning nickel: Diamond & Abrasives Engineering Vol. 31 (2011), pp.70-73.

Google Scholar

[12] WenShizhu and Huang Ping. (2008) principles of tribology, Tsinghua university press, pp.80-90.

Google Scholar

[13] Zhang Hui. (2011) Friction and wear behaviors of hard brittle material sat elevated temperatures, CNKI Shandong University, pp.33-47.

Google Scholar