Mini-Thixoforming of High-Alloyed CPM REX 121 Steel

Article Preview

Abstract:

Thixo-forming is an unconventional semi-solid forming process, by which complex-shaped products can be manufactured using a single forming operation. It can even be applied to difficult-to-form materials, including those which are impossible to process by conventional methods. Today, commercial semi-solid processing is used for low-melting materials, primarily aluminium and magnesium alloys. Due to its technological complexity, thixo-forming of high-melting alloys is still under development. For this reason, the present experimental programme was focused on the tool steel CPM REX 121 with a melting point above 1200 °C produced by powder metallurgy. The total content of alloying elements in this steel is 37.5 %. Owing to the high levels of alloying elements, namely Co, Mo, W, V and Cr, this material cannot be formed by conventional methods. The purpose of the present experiment was to explore its potential for forming in semi-solid state and to find suitable processing parameters. Experimental forming took place in a mini-thixoforming die, a tool specially-developed for this thixo-forming variant intended for producing very small parts. The resulting microstructures were examined by means of optical and electron microscopy. It was found that semi-solid processing leads to the development of microstructure with austenitic grains, martensite, chromium and V-W-Mo complex carbides and also a eutectic formed by partial melting of carbides.

You might also be interested in these eBooks

Info:

* - Corresponding Author

[1] W. Püttgen, W. Bleck, G. Hirt, H Shimahara: Advanced Engineering Materials 9, No. 4 (2007), pp.231-245.

DOI: 10.1002/adem.200700006

Google Scholar

[2] R. Ahmed, R Marc, B Régis, F Dirk F., Thixoforming of Steels and Industrial Applications - AIP Conference Proceedings, (2007).

DOI: 10.1063/1.2729667

Google Scholar

[3] I. Sen, H. Jirkova, B. Masek, M Böhme, M. F. -X. Wagner: Metallurgical and Materials Transactions A, Vol 43 (2009), pp.3034-3038.

Google Scholar

[4] H. Jirková, I. Sen, M. F-X. Wagner, D. Aisman, B. Masek: Solid State Phenomena Vol. 192-193 (2013), p.500.

Google Scholar

[5] H. Jirková, D. Aišman, B. Mašek: Journal of Alloys and Compounds, Vol 504 (2010), pp.500-503.

Google Scholar

[6] F. Vancura, B. Masek, D. Aisman, H. Jirková, M. F-X. Wagner, M. Böme: Journal of Alloys and Compounds, (2013), in press.

Google Scholar

[7] JMatPro, The Java-based Materials Property Simulation Package, Version 6. 1, Sente Software Ltd., Surrey Technology Center, UK.

Google Scholar

[8] G. Hirt, R. Kopp: Thixoforming: Semi-solid Metal Processing. (WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim).

Google Scholar